Embodiments within the scope of the present disclosure are directed to external sensor kits that may be included in new injection molds or retrofitted into existing injection molds in order to approximate conditions within a mold, such as pressure or the location of a melt flow front. Such kits are designed to amplify meaningful measurements obtained by the external sensor kit so that noise measurements do not prevent the approximation of conditions within a mold. In some embodiments within the scope of the present disclosure, an external sensor kit includes a strain gauge sensor, a coupon, a support bracket, and a hammer. The strain gauge sensor is placed on a surface of the coupon and measures the strain in the coupon.

A process is provided for making a walled structure using an injection molding apparatus. The apparatus has a molding space formed between a mold cavity and an inner core disposed within the mold cavity. The molding space defines a shape of the structure. The process includes injecting molding material into the molding space, moving or retaining a portion of a movable impression member protruding from the inner core within a portion of the molding space so as to create a recess within an inner wall of the structure, and retracting the impression member into the inner core such that the impression member is cleared from the molding space. Precision control in forming the impression member is provided by a closed-loop configuration using a sensor that measures a molding space parameter (e.g., temperature), optionally in combination with a servo drive for activating the impression member.

A mould tool (100) is provided which has a multipart mould layer assembly (200; 300; 400; 500; 600) which may either be formed from a carrier (202; 302; 402; 502) and an insert (206; 306; 406; 506) defining a mould profile, or a mould face component (602; 702) having a plurality of stackable blocks (630, 632, 634) which can be assembled to form a mould layer.

A method for producing an optical article having a Fresnel microstructure and an injection molding system for producing such an article. The method includes heating and cooling a mold and applying a pressure to a thermoplastic material during injection molding of the optical article to facilitate formation of the Fresnel microstructure.

There is provided a resin molded product including a hairline pattern having small roughness and high gloss. The resin molded product includes a surface having a hairline pattern in which a plurality of ridges extending in an X direction is arranged in a Y direction, thus the plurality of ridges includes a plurality of first ridges and a plurality of second ridges higher than the first ridges, with the hairline pattern having a maximum height Ry of 6 [m] or less in the X direction, and an arithmetic average curvature Spc of apex points of 625 [1/mm] or less.

An injection mold comprising a first mold half and a second mold half which during operation are displaceable with respect to each other in a first direction between an open position and a closed position in which the first mold half and the second mold half interact with each other. The first mold half comprises a cavity plate with a front face with a recess in which at least one cavity block comprising at least one first cavity half is arranged forming in a closed position of the injection mold with a corresponding second cavity half arranged at the second mold half a cavity suitable to receive plasticized plastic material to form a part therefrom. At least one cable interconnects the at least one cavity block in a mounted position with a connection box.

Provided are skin-forming apparatus and method. The apparatus includes a mold having a cavity defining a skin-forming space and a vent core system coupled to the mold for discharging residual gas. The vent core system includes a vent hole formed in the mold and connecting the cavity of the mold to the outside, a vent core mounted in the mold for opening an inlet of the vent hole to discharge the residual gas or closing the inlet of the vent hole to block leakage of the resin, a temperature sensor disposed in a resin flow course in the cavity while being spaced apart from the inlet of the vent hole by a predetermined distance, a controller, and a core driving unit for driving the vent core to perform opening and closing operations based on the control signal of the controller in accordance with the temperature measured by the temperature sensor.

A remote controller can be provided on any apparatus that employs feedback control from a native controller to add functionality to the apparatus where the native controller is not capable of providing such functionality independently.

A method for the variothermal temperature control of an injection mould using a temperature control device, the method including at least the following steps: in a learning phase, determining a temperature control characteristic of the temperature-controllable system including at least the injection mould and the temperature control device, in order to obtain individual reference values for the system, with which the temperature control device can be controlled in order to obtain a nominal temperature profile; and in a production phase: temperature control of the injection mould with the reference values determined during the learning phase; determining deviations of an actual temperature profile of the injection mould in relation to the nominal temperature profile during the production cycle and calculating corrected reference values from these deviations; and carrying out a resulting production process using the corrected reference values.

A method of molding a thermosetting resin, in particular of the epoxy resin type, in which a first mold is filled with the resin while causing the temperature of the resin to vary in application of a first temperature program, without exceeding the Tg of the resin. After the first mold has been filled, the resin is put under pressure while causing the temperature of the resin to vary in application of a second temperature program, without exceeding Tg, and a drop in the pressure exerted by the resin on the mold is detected with the instant at which this pressure presents a break of slope being identified as the instant t1. A second mold is filled with the thermosetting resin in application of the first temperature program. After the second mold has been filled, the resin is put under pressure in application of the second temperature program until an instant t2 close to t1. As from t2, the temperature of the resin is increased to exceed Tg.