A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A device and a method for extruding plastics, comprising an extruder screw, a housing with a cavity, a drive unit for rotatably driving the extruder screw, a heating element arranged on the housing alongside the extruder screw, a filling unit through which shredded plastic can be supplied into the cavity, and a filler metering device. Upon rotation, the extruder screw conveys the shredded plastic in the transport direction along a longitudinal axis of the extruder screw. The housing has a feeding port for the filler opening into the cavity, wherein the filler metering device is connected to the feeding port and is designed for supplying a filler dispersed in a gas stream into the cavity.