Patent classifications
B29C2948/92885
METHOD AND SYSTEM FOR MANUFACTURING TIRE MEMBER
Continuously performed is a process of applying, by an X-ray inspection device, X-rays to a predetermined length range from a top surface side of a tire member while conveying the tire member in a longitudinal direction by using a conveying device to acquire image data based on X-ray transmittance. The image data of the predetermined length range continuous without gaps in the longitudinal direction is acquired. Based on contrast in each piece of the image data, a magnitude of variation in the longitudinal direction of a distribution of a constituent member formed of unvulcanized rubber having a larger mass and a higher content rate of a specific component in the tire member is calculated by a calculation device. The variation is corrected by controlling, based on the magnitude of the variation, a rotation speed of a screw disposed in at least one extruder by a control device.
METHOD FOR MANUFACTURING IMITATION WOOD
The present invention provides a method for manufacturing an imitation wood and is featured by adjusting the temperature of a discharge outlet before or during conveyance of thermoplastic elastomers in a helical section of a screw extruder to be lower than the temperature of a tail end of the helical section, such that the viscosity of the thermoplastic elastomers in the discharge outlet increases and the flow velocity reduces at the outlet during the discharge process at the discharge outlet. Thus, the thermoplastic elastomers flow in a direction opposite to the discharge direction and rub, resulting in marks of back-flow and rubbing. During the process of back-flow and rubbing, the plastics will be pulled and break along the rubber elastomers and become filament-like, thereby generating filaments similar to wood. Then, the foaming blank material is squeezed out of the discharge outlet and is forced into a molding machine to proceed with planarity trimming, and the output material is cooled with a preset cold-bath tank of the molding machine, providing adjustment of different densities of imitation wood, such that the imitation wood produced by the present invention has high simulation of wood.
PROCESS, APPARATUS AND SYSTEM FOR CREATING EXTRUDED MATERIAL HAVING COLOR EFFECTS AND PRODUCTS MADE WITH EXTRUDED MATERIAL CREATED WITH SAME
A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. In a first aspect, the flow rate of the first viscous material is caused to vary over time in order to vary an amount of the first viscous material in the stream. In a second aspect, which may be used alone or in combination with the first aspect, the first and second viscous materials have distinct viscosities to reduce an amount of color blending between the first color and the second color in the stream of combined viscous material. A static mixer may then be used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the static mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. Sheets of extrudable material may be created using such process and used in the manufacturing of many different products including for example kayaks and stand-up paddle boards.
Installation and method for coextrusion
The installation is for producing a coextruded profiled element for tires that is made from rubber compounds of different compositions. The installation includes at least one first extruder having a screw with a longitudinal axis and at least one second extruder having a screw with a different longitudinal axis. An extrusion head is connected to each of the extruders by appropriate ducts. The feed inlet of each extruder is connected to the delivery orifice of a gear pump.
Extrusion method and apparatus
Improvements in the extrusion of thermohardenable materials are achieved by cooling the material in the initial zone of the extruder and reducing residence time by use of a prescribed length to diameter ratio and screw speed, particularly useful for intermittent application during robotically controlled mass production.
INDUSTRIAL EXTRUDER, PROCESS AND METHOD THEREOF
Proposed is an industrial smart extruder and extrusion method, the industrial, intelligent extruder acting as a conveying device that uniformly squeeze solid to viscous masses out of a forming orifice under high pressure and temperature according to the operating principle of the Archimedean screw. Material is processed by hot extrusion or cold extrusion or warm extrusion or friction extrusion or micro extrusion by the extruder, and the material extruded by the extruder at least includes food products or metals or polymers or ceramics or concrete, or modelling clay. The industrial, intelligent extruder includes a smart device with a ML- or AI-based core engine controlling and/or steering and/or optimizing the operation of the extruder automatically.
Rubber extrusion device and method for manufacturing rubber extrudate
A die attached to a head of a rubber extrusion device is disposed at a leading end position of an extrusion flow path. The die is moved at least in a uniaxial direction relative to the head along a leading end surface of the head to place the die and the head in a desired relative position. A rubber material is extruded forward using a screw installed inside a cylinder, while being mixed and kneaded. Resultant unvulcanized rubber is fed into an extrusion flow path and extruded from an extrusion port formed in the die.
Method and apparatus for extruder barrel and shaft cooling
A cooling apparatus for an extruder includes a supply line configured to receive bulk coolant from a supply circuit via an inlet. The supply line delivers supply coolant to the extruder along a flow path. A return line communicates expelled coolant from the extruder, and a circulation line connects the supply line to the return line. The circulation line supplies a recirculated portion of the expelled coolant to the supply line and mixes the bulk coolant with the recirculated portion of the expelled coolant forming the supply coolant. A bypass line connects the supply line to the return line, and a flow control valve connects one of the supply line and the return line to the bypass line. A proportion of the expelled coolant to the bulk coolant forming the supply coolant is adjusted by the flow control valve to control the temperature of the supply coolant.
Method and device for reducing variations in the ejection of a plastic melt
A method for reducing fluctuations over time in discharge of a plastics composition when extruding plastics products, including melting plastics material in an extruder and supplying the plastics material to an extrusion die by way of one or more extruder screws arranged in the extruder, and conveying a plastics composition along an extrusion axis by rotating the one or more extruder screws as pressure builds up, wherein discharge of the plastics material at a transition region from the extruder to the extrusion die or in the extrusion die is kept constant by changing a rotational speed of the one or more extruder screws, and wherein changing the rotational speed is carried out within one revolution of the one or more extruder screws.
METHOD FOR PRODUCING POLYCARBONATE RESIN MOLDED PRODUCT
Provided is a method for producing a polycarbonate resin molded product by molding a polycarbonate resin using an injection molding machine, including: starve feeding polycarbonate resin particulates to an injection molding machine; generating a plasticized resin by plasticizing the particulates inside the injection molding machine; and producing a molded product from the plasticized resin. The water content of the particulates which are starve fed to the injection molding machine is not more than 0.3 wt %.