Methods for manufacturing an ophthalmic lens with an insert using voxel-based lithography techniques, wherein at least a portion of one surface may be free-formed from a reactive mixture are set forth herein. An ophthalmic lens precursor may be formed on a substrate with an arcuate optical quality surface via a source of actinic radiation controllable to cure a definable portion of a volume of reactive mixture, wherein the control may be on a voxel by voxel basis.

A contact lens comprises a transparent pupil region and an iris region surrounding the pupil region. The iris region comprises a colored pattern portion. A plurality of pigments are dispersed in the colored pattern portion. The disclosure also provides a method for making a contact lens.

A molded contact lens comprising a stiffer optic zone relative to the peripheral zone of the contact lens provides an optical element for correcting astigmatism without the need for or substantially minimizing the need for the correction of rotational misalignment. The higher elastic modulus optic zone vaults over the cornea thereby allowing a tear lens to form. The tear lens follows or assumes the shape of the back surface of the contact lens. The combination of the tear lens and the optical zone provide an optical element for correction of refractive error.

Methods for manufacturing an ophthalmic lens with an insert using voxel-based lithography techniques, wherein at least a portion of one surface may be free-formed from a reactive mixture are set forth herein. An ophthalmic lens precursor may be formed on a substrate with an arcuate optical quality surface via a source of actinic radiation controllable to cure a definable portion of a volume of reactive mixture, wherein the control may be on a voxel by voxel basis.

This invention provides for Spatial Placement of Lens Components by Spatially Polymerizing portions of Fluent Lens Reactive Media using one or more controlled projections of actinic radiation to a Lens Precursor device. More specifically, the Lens Components Spatially Placed can include one or more of: electrical components, pigment particles, coatings, and active agents. The control of the actinic radiation can include the use of a voxel based lithography method using a digital micromirror device, a laser, or the use of a photomask.

The present invention provides methods for forming an ophthalmic lens that can include a media insert and/or electronic components. In particular, the present disclosure provides for adhesion promoting functionalization steps for a biocompatible coating to bind a hydrogel material to a plastic surface or electronic component prior to the polymerization of the hydrogel. In some aspects, the media insert can be used to contain energy sources and/or functional electronic components which may be, for example, in a stacked integrated component configuration to permit a generally arcuate shape that can conform to the anterior surface of an eye.

A Free-form contact lens and method of making the same. The lens includes a posterior optical quality surface having a concave shape, an opposing anterior surface having a convex shape both of which join at a lens edge that defines an outer periphery of the contact lens, and at least a first lens feature having a predetermined shape and made of a first polymerized Reactive Mixture. The remainder of the lens is made of a second polymerized Reactive Mixture that is different than the first polymerized Reactive Mixture, and that is covalently bonded thereto.

A Free-form contact lens and method of making the same. The lens includes a posterior optical quality surface having a concave shape, an opposing anterior surface having a convex shape both of which join at a lens edge that defines an outer periphery of the contact lens, and at least a first lens feature having a predetermined shape and made of a first polymerized Reactive Mixture. The remainder of the lens is made of a second polymerized Reactive Mixture that is different than the first polymerized Reactive Mixture, and that is covalently bonded thereto.

This invention provides for the fabrication of ophthalmic lenses via the utilization of DMD shows and/or DMD files. More specifically, the use of the DMD shows and/or DMD files to generate lens precursor designs comprising described features to form part of a substructure for the fluid reactive media portion of the lens precursor and wherein the lens precursor can generate particular ophthalmic lens designs in a free-form manner using methods described herein.

This invention provides for the fabrication of ophthalmic lenses via the utilization of DMD shows and/or DMD files. More specifically, the use of the DMD shows and/or DMD files to generate lens precursor designs comprising described features to form part of a substructure for the fluid reactive media portion of the lens precursor and wherein the lens precursor can generate particular ophthalmic lens designs in a free-form manner using methods described herein.