The present invention provides a method for improving the construction process of a wide-base radial truck tire, and the improvement of the tire construction process is realized by the design of carcass ply, the tire belt drum and the tire semi-finished components. The invention solves the problem of carcass bending, and provides theoretical guidance and technical support for improving the performance of wide-angle radial tires. The design method of the belt drum of the tire molding machine effectively controls the cords elongation of the belt. In addition, the problem of uneven force in the cords of the belt is eliminated, which dispels the abnormal flow of the wide-base tire shoulder rubber to the center of the crown during the shaping process, thus improving the durability and operability of the tire. The proposed semi-finished components design method in this invention can accurately design the tire semi-finished parts material distribution map, significantly improve the finished tire and the theoretical design of tire material distribution consistency, thus reducing tire development cycle and development costs.

A drum for producing a tire casing blank comprises a support and sectors forming a circumferential face of the drum. Each sector has a circumferential outer face having a contour of general trapezoidal form and is mounted so as to be movable relative to the support in a non-radial predetermined direction relative to an axis of rotation of the drum and intercepting this axis.

During building of tyres, at least one first forming drum is employed which has a deposition surface and includes sectors radially movable relative to a geometric rotation axis, and circumferentially distributed one after the other. A plurality of strip-like elements is deposited in circumferential side by side relationship on the deposition surface set in the first deposition configuration, to form at least one component of at least one first crown structure. Setting of the deposition surface includes the actions of radially moving the sectors to give the deposition surface a predetermined diameter and carry out a relative movement between a central portion and axially external end portions of each sector to shape the deposition surface according to a predetermined curvature outline.

A belt drum device 1 for forming a belt 37 includes a drum base 2 rotatable around a drum rotational axis (2c) and belt support portions 3 arranged outside the drum base 2 and capable of extending and contracting. Each belt support portion 3 includes a first link plate 5 and a second link plate 6 both rotatable and each having an outer peripheral surface 11 around which the belt 37 is wound. The outer peripheral surface 11 in a contracted state includes a flat surface portion 16 extending straight in a drum axial direction on an outer-end side and an arc-shaped curved surface portion 17 curved toward the drum rotational axis (2c). The curved surface portions 17 of both link plates 5 and 6 in an expanded state are substantially continuous to form a continuous arc region 24 convex outwardly in a drum radial direction.

An assembly defining a portion of an arcuate outer surface of a tire building drum, the assembly including first and second interlacing deck segments coupled to a central support member to be moved in a radially reciprocating manner, each of the interlacing deck segments including a plurality of center sections coupled together, a plurality of first grooves between the center sections, a plurality of first finger portions extending from the center sections away from the central support member, a plurality of second finger portions extending from the center sections in an opposite direction over the central support member, and a plurality of second grooves formed adjacent each of the second finger portions, wherein the second finger portions are arranged in parallel over the central support member, and the first grooves in each of the interlacing deck segments align with the second grooves of the other of the interlacing deck segments.

A method of manufacturing a pneumatic tire includes forming a green tire. Forming the green tire includes: a first step of forming a first belt portion by winding a first belt on an outer peripheral surface of an inner liner and, thereafter, forming a second belt portion by winding a second belt on the first belt portion thus acquiring a belt layer; and a second step of acquiring a reinforcing layer by winding a reinforcing belt on the second belt portion. The second step includes: a first parallel winding treatment where the reinforcing belt is wound one turn on a first circumference; a spiral winding treatment where the reinforcing belt is spirally wound in a tire width direction; and a second parallel winding treatment where the reinforcing belt is wound on a second circumference within a range of from 24030 with one turn set to 360.

A tire building drum (10) is used to build a large green tire. The tire building drum (10) comprises: a cylindrical drum main body (12) having an outer peripheral surface (14) a diameter of which is capable of being increased and reduced; and a coating (16) formed on the outer peripheral surface of the drum main body. The coating (16) includes a silicon layer (26) defining a surface of the coating (16), and the silicon layer has a surface roughness Ra of 10 m or greater. The tire building drum (10) requires no application of stearic acid onto the surface thereof in release of the green tire.

A drum for building a green tire casing having: sectors that form a circumferential face of the drum, and at least one cam for controlling a radial movement of the sectors with respect to a rotation axis of the drum. The cam has two main faces and is designed such that a monotonous movement of the cam first of all causes the radial movement of some of the sectors by virtue of ramps situated on its first face without modifying a radial position of the other sectors, and then causes the radial movement of the other sectors by virtue of ramps situated on its second face, the movement of all of the sectors then being simultaneous.

The invention relates to an applicator unit, a tire building device and a method for applying a strip to a drum, wherein the applicator unit comprises an applicator roller and a cutter, wherein the applicator roller comprises a roller body that is rotatable about a roller axis for applying the strip to the drum in an application direction perpendicular to said roller axis, wherein the applicator roller and the cutter are configured to cooperate for cutting the strip on the applicator roller along a helical cutting path about the roller axis.

A tire building drum has a drum shaft and a circumferential surface for receiving a tire component, wherein the circumferential surface is defined by segments which are radially movable between a contracted position in which the circumferential surface has a first radius and an expanded position in which the circumferential surface has a second, greater radius. The tire building drum includes cover plates, wherein each segment is provided with a first section having a first support surface for supporting the tire component and a second section with a second support surface for supporting the cover plate. Each second section is movable relative to its respective first section from a recessed position in which the second support surface is recessed with respect to first radius and an extended position in which the second support surface is raised towards the second radius.