A manufacturing device for an unvulcanized band-shaped rubber member is provided. A position sensor detects, across a width direction of the band-shaped rubber member, leading and trailing ends of the band-shaped rubber member placed in a flat state on a conveyor, holding portions arranged side by side in the width direction hold at least one of the leading or trailing ends, with movement portions allowing the holding portions to move individually in a front-rear direction, the leading and the trailing ends are held by the leading and trailing end holding mechanisms, respectively, and a control unit controls a displacement of the movement portions in the front-rear direction based on data from the position sensor and a target length to adjust elongation in the front-rear direction at or near a held portion held by each of the holding portions to achieve the target length of the band-shaped rubber member.

A manufacturing method includes cutting out a sheet-like belt for one full circle of tire by cutting a master roll diagonally with respect to a longitudinal direction between a master roll table 10 and a belt table 14, moving the belt table 14 carrying the cut-out sheet-like belt to a winding position of the sheet-like belt, winding the sheet-like belt around a winding cylinder 50 at the winding position, and unwinding the sheet-like belt from the winding cylinder 50 in a place facing a molding drum 64 and forming a cylindrical belt by winding the sheet-like belt around the molding drum 64.

A forming device forms a green tire including a discontinuous carcass ply composed of a pair of ply pieces. The forming device includes one servicer that sends out a strip-shaped first sheet for forming a plurality of the ply pieces, a drum around which the first sheet from the servicer is wound, a first cutting portion that cuts the first sheet to separate one of the ply pieces, a moving mechanism that relatively moves the servicer and the drum in the axial direction of the drum, and a control unit that controls the moving mechanism.

A manufacturing device for a pneumatic tire in which a carcass ply includes a pair of ply pieces includes a molding drum, a drum drive device, a first supply device for supplying one of the ply pieces to the molding drum, a second supply device for supplying the other one of the ply pieces to the molding drum, and a control device that controls operation of the drum drive device and the first and second supply devices so that the one and the other one of the ply pieces are simultaneously supplied to the molding drum while the molding drum is rotationally driven, and two joint portions of the one and the other ply pieces are provided at different positions in the tire circumferential direction.

A forming device for a green tire includes a supply unit that supplies a strip-shaped ply sheet for forming a discontinuous carcass ply, a dividing portion that divides, in front in a feed direction of the ply sheet, the ply sheet supplied from the supply unit into two in a direction orthogonal to the feed direction, a guide portion that guides the ply piece sheets divided into two by the dividing portion so that the ply sheets are separated from each other in a direction orthogonal to the feed direction, a cutting portion that cuts the ply piece sheets divided into two by the dividing portion in the feed direction to separate the pair of ply pieces from the ply sheet, and a forming drum that winds up the pair of ply pieces.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

A device for loading at least one carcass drum with tire components for green tires, a tire-building machine and a method for producing green tires. The device for loading the at least one carcass drum with tire components includes a placing device, which can move linearly in the horizontal direction, for delivering material components to a carcass drum, wherein the at least one placing device can be moved vertically so that a vertical movement in addition to or alternatively to the horizontal movement is facilitated and, in this way, the ply server is designed to be self-opening.

An apparatus for manufacturing a tire component member includes a first conveyor configured to convey a sheet-shaped rubber member; a second conveyor configured to receive the sheet-shaped rubber member from the first conveyor and to convey the same to a molding drum; sensors configured to detect a position of an end portion in a width direction of the sheet-shaped rubber member to move from the first conveyor to the second conveyor; a moving part configured to move the molding drum in the width direction of the sheet-shaped rubber member, and a control unit configured to move the molding drum in the width direction of the sheet-shaped rubber member and to bond the sheet-shaped rubber member to a predetermined position on the molding drum, in correspondence to the position of the end portion in the width direction of the sheet-shaped rubber member detected by the sensors.

A method for winding a rubber strip onto a form of revolution includes steps of: forming a strip of predetermined length, applying front and rear edge marks to the strip, driving the strip towards the form, arranging a front edge of the strip on the form, and driving the form to wind the strip onto the form. In a first phase, the driving of the strip and the driving of the form are synchronized so as not to modify the length of the strip. In a second phase, the driving of the strip and the driving of the form are controlled depending on an angular position of the form and on a position of the rear edge mark, in order to vary relatively a displacement speed of the rear edge mark and a displacement speed of the front edge mark, to compensate for variations in the length of the strip.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.