A shear band for a tire includes an annular first, radially outer fabric layer extending circumferentially around the tire; and an annular second, radially inner fabric layer extending circumferentially around the tire. The shear band is formed from a single shear band strip helically wound circumferentially and axially with a first edge of the shear band strip. The first edge of the shear band strip has a first extension flap for engaging an opposite second edge of the shear band strip. The first extension flap is continuously secured to the opposite second edge linearly along the opposite second edge of the shear band strip.

Within tyre manufacturing, a reinforcing structure of the tyre, such as the zero-degree layer of the belt structure, is made by an apparatus having devices for guiding a continuous elongated element towards a forming drum, devices for applying the elongated element against a laying surface of the drum, and a cutting unit to cut off the continuous elongated element when application has been completed. Once the cutting operation has been carried out, the free end of the continuous elongated element is set to a grip position downstream of the cutting unit, through a reciprocating slider and a threading element blocking the continuous elongated element with respect to the slider when the latter moves towards the forming drum.

A single sheet-like belt 8b, from which a single tire component can be formed, is held on an outer circumferential surface of a winding cylinder 12. The sheet-like rubber member 8b, which is held by the winding cylinder 12, is removed from the winding cylinder 12 by rotation of a drum 22 and adhered to an outer circumferential surface of the drum 22, so as to manufacture a tire component 8c. At the time, the sheet-like belt 8b is moved from the winding cylinder 12 to the drum 22 via a removing roller 14 that is arranged above a common tangent Q between the drum 22 and the winding cylinder 12.

During manufacturing of a tire component that includes a process of adhering a sheet-like rubber member 8b that is held by a supply section 30 to a drum 22, positions of ends 7d1, 7d2 n a width direction of the sheet-like rubber member 8b are detected by using sensors 52, 54 provided between the supply section 30 and the drum 22, and the supply section 30 is moved in a width direction X of the sheet-like rubber member 8b in accordance with the detected positions, so as to adhere the sheet-like rubber member 8b to a specified position on the drum 22.

An application device for applying a conductive insert on a tyre being processed. The application device includes a supply device for supplying a conductive liquid elastomeric compound, and an applicator having a movable surface for being operatively coupled with the supply device and receiving the conductive liquid elastomeric compound. The movable surface is for being placed in contact with a rotating tyre being processed and for applying the conductive liquid elastomeric compound on at least one coil of axially adjacent and/or partially superimposed coils. The applicator generates depressions in the tyre in a pattern defined by elements in relief and fills the depressions in the tyre with the conductive liquid elastomeric compound to covering the elements as the depressions in the tyre are generated.

In order to improve shock burst resistance performance while suppressing a decrease in separation resistance performance, a pneumatic tire includes a tread portion, a belt layer, and a belt cover layer. The belt layer is disposed in the tread portion. The belt cover layer is disposed on an outer side in a tire radial direction of the belt layer. The belt cover layer includes: two layers of full covers disposed between shoulder regions on both sides in a tire width direction and layered in the tire radial direction; and a narrow cover formed with a width in the tire width direction narrower than widths of the full covers. The narrow cover is disposed at a position between the two layers of the full covers and on an inner side in the tire width direction than the shoulder regions.

A method of manufacturing a tire tread includes extruding a rubber strip and conveying the rubber strip through an opening of a roller die. The opening is defined by an upper die and a lower die, wherein the upper die and lower die contact the rubber strip and define a cross-section of the rubber strip as the rubber strip is conveyed through the opening. The method also includes adjusting a distance between the upper die and the lower die as the rubber strip is conveyed through the opening. The method further includes applying the rubber strip from the roller die onto a receptacle that rotates about a receptacle axis. The method also includes translating the roller die in a first direction parallel to the receptacle axis while applying the rubber strip, thereby forming a spiral of the rubber strip about the receptacle.

A method and a tire construction machine for producing green tires, it being possible to produce green tires with a SOT (sidewall over tread) construction and high turn-up of at least one ply. The tire construction machine has a redesigned side wall server.

In a process for building tyres for vehicle wheels, at least one tread band (9) or other elastomeric component of a tyre (2) is made by applying at least one continuous elongated element (14) according to a plurality of turns (C) around a forming drum (15) rotating around a geometric rotation axis (X) thereof. The continuous elongated element (14) is made by the action of extruding a first material through an extrusion nozzle (16), to form an inner core (33) of said continuous elongated element (14) exiting from an outlet opening (18) of the extrusion nozzle (16). During the extrusion, a second material different from the first material is conveyed around the first material, at the extrusion nozzle (16) and upstream of the outlet opening (18), to form a coating layer (32) which entirely surrounds the inner core (33).

A method for building tyres is described. An elementary semifinished product is deposited on a building drum rotated by an output end effector of a robotized arm in form of coils forming a component of a tyre. A processor determines a target rotation speed of the building drum and a target value for a speed parameter associated with the rotation. If the target value is not an integer number, the processor: i) determines a drive interval shorter than the effector settling time; ii) calculates first and second values corresponding to integer numbers immediately preceding and immediately following the target value; iii) calculates a speed parameter PWM profile with minimum and maximum values corresponding to the first and second values; and iv) controls the effector according to the PWM profile.