A carcass ply is applied around an outer surface of a building drum, according to an application diameter greater than the fitting diameter of the tyre. An annular anchoring structure defining the fitting diameter is coaxially engaged around each of the end flaps. An outer sleeve including at least one belt structure possibly associated with a tread band is disposed at a coaxially centred position around the carcass sleeve applied onto the building drum. Through axial approaching of two halves forming the building drum, the carcass sleeve is shaped into a toroidal configuration to determine application of same against a radially internal surface of the outer sleeve.

A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by the annular grip elements.

A method of building a tire carcass is disclosed. The method of building the tire carcass includes the steps of applying one or more tire building components onto a drum forming a cylindrically shaped tire carcass. Placing a first and second bead onto the tire building components on the drum so that the tire carcass ends of the tire carcass extend laterally between the beads. Radially expanding a first and second bead lock mechanism into engagement with a respective first and second bead. Inflating the carcass under low pressure into engagement with a belt and tread package while moving the beads axially inward. Moving the beads axially inward to the axial width of the widest breaker position; Turning up the outer lateral ends of the cylindrically shaped tire carcass about a respective first and second bead.

A tire having no ply turnup is described. The tire includes a tread, a single layer of ply, and a first triangular shaped bead, wherein the radially inner end of the single layer of ply is secured between the first bead and a second bead, wherein the second bead is formed by spirally winding a strip of reinforcements onto the radially inner end of the ply, wherein the strip is formed of two or more parallel reinforcements.

A carcass ply is applied around an outer surface of a building drum according to an application diameter larger than the fitting diameter of a tyre. Coaxially engaged around each of the end flaps is an annular anchoring structure defining the fitting diameter. A pair of sidewalls is manufactured by laying of a continuous elongated element in the form of approached coils on the carcass sleeve. An outer sleeve, including at least one belt structure possibly associated with a tread band, is coaxially centered around the carcass sleeve. Through axial approaching of two halves forming the building drum, the carcass sleeve is shaped into a toroidal configuration to determine application of same against a radially internal surface of the outer sleeve.

A method and an apparatus for manufacturing uncured green tires. The apparatus includes a tire building drum with a device for creating a ply turn-up, the device including a plurality of turn-up fingers. The turn-up fingers are coupled, via sliding rings, to a drive unit located outside the tire building drum. The drive unit and the turn-up fingers are coupled to each other in such a way that they can be coupled both when the tire building drum is at a standstill and when same rotates.

A method and a device for producing a tire blank. At least two strip-shaped materials are positioned on a tire building drum. At least two cores are set in place. The tire building drum has a core clamping element and a core fixing element. The core fixing is forcibly guided by a lever. The tire building drum includes a middle part and two drum halves arranged on both sides of the middle part so as to be positionable axially. The middle part is provided in a radial direction with a variable diameter. A radial diametral enlargement of the middle part is executed prior to the cores being set in place. The middle parts can be covered on the outside with a center sleeve of stretchable material. Furthermore, the middle parts can be contoured so that reinforcing strip pockets, which promote the production of tires with reinforced side walls, are formed.

Disclosed is a first drum half together with a second drum half forming a tire building drum of a tire building machine, and a method for operating the machine. The machine includes a first drive member and a second drive member movable in the axial direction inside the drum shaft. The first drum half includes a base movable over the drum shaft in an axial direction, a crown-up section having a plurality of crown segments and a displacement member for displacing the crown segments in a crown-up direction, wherein the first drum half further includes a first coupling member for coupling the first drive member to the base to drive the movement of the base and a second coupling member for coupling the second drive member to the displacement member to drive the displacement of the crown segments.

A method and a device for producing tires. The device is made up of, among other things, a tire-building drum including a device for realizing a ply turn-up for producing uncured tire blanks. A plurality of turn-up fingers of the ply turn-up is coupled to a drive unit arranged outside the tire-building drum. The drive takes place via synchronously driven spindles which are coupled to the tire-building drum with the help of movable carriers.

A radially expandable building drum (1), intended for the manufacture of an adapter for mounting a tyre on a rim, comprises a central axis (X-X), and an assembly zone coaxial with the latter and comprising a first set (10) of segments (100) and a second set (20) of segments (200), all the segments being arranged circumferentially around the central axis, in which the segments (100) of the first set (10) and the segments (200) of the second set (20) face one another axially. The external circumferential face of each segment (100, 200) comprises a groove (103, 203) for accommodating a bead wire, and the said drum passes, in the said assembly zone, from a retracted first position of substantially cylindrical shape into an expanded second position of substantially frustoconical shape when the segments (100) are driven by a first cam (300) and the segments (200) by an adjacent second cam (400).