The invention relates to a process for manufacturing a preimpregnated fibrous material containing a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix, wherein the preimpregnated fibrous material is produced as a single unidirectional tape or of a plurality of parallel unidirectional tapes and wherein the process includes a step of impregnating, in particular fully and homogeneously, the fibrous material that is in the form of a roving or of several parallel rovings with the at least one thermoplastic polymer matrix that is in powder form, the impregnating step being carried out by a dry route in a tank and the control of the amount of the at least one thermoplastic polymer matrix in said fibrous material being achieved by control of the residence time of said fibrous material in the powder, with the exclusion of any electrostatic process with intentional charging.

A 3D printed fiber reinforced polymer composite having a nonlinear stress-strain profile created by a central layer and a plurality of recruited successive layers.

A fiber-reinforced plastic substrate is described in which a plurality of resins having different properties are firmly compounded and that includes components [A], [B], and [C]: [A] reinforcing fibers; [B] thermoplastic resin (b); and [C] thermoplastic resin (c),
wherein the component [A] is arranged in one direction, in the fiber-reinforced plastic substrate, a resin area including the component [B] and a resin area including the component [C] are present, the resin area including the component [B] is present on a surface of one side of the fiber-reinforced plastic substrate, and a distance Ra.sub.(bc) between Hansen solubility parameters of the component [B] and the component [C] satisfies formula (1):

Ra.sub.(bc)={4(δDB−δDC).sup.2+(δPB−δPC).sup.2+(δHB−δHC).sup.2}.sup.1/2≥8

wherein Ra.sub.(bc), δDB, δDC, δPB, δPC, δHB and δHC are as defined.

A production method for fiber-reinforced plastic, includes: a step in which a material (A) including a prepreg base material is obtained, said prepreg base material having cuts therein and having a thermoplastic resin impregnated in reinforcing fibers arranged in parallel in one direction; a step in which a pressurizing device is used that applies a substantially uniform pressure in a direction (X) orthogonal to the travel direction of the material (A) and the material (A) is caused to travel in the one direction and is pressurized while being heated to a prescribed temperature (T), an angle (θ) of −20° to 20° being formed between the orthogonal direction (X) and a fiber axial direction (Y) for the reinforcing fibers of the prepreg base material; and a step in which the material (A) pressurized by the pressurizing device is cooled and the fiber-reinforced plastic is obtained.

A structure body having a resin molded body which can suppress deterioration of external appearance due to meander of the folded line formed in the hinge portion even when the resin constituting the resin molded body contains an inorganic fiber. The structure body has a resin molded body and the resin molded body includes: a first main body portion and a second main body portion; and a hinge portion; wherein the first main body portion and the second main body portion are connected at the hinge portion with each other so as to be rotatable with respect to each other; the hinge portion comprises a first thin portion, a second thin portion, and a thick portion.

A 3D printed fiber reinforced polymer composite having a nonlinear stress-strain profile created by a central layer and a plurality of recruited successive layers.

A process is provided for thermal molding an article with at least one layer of thermoplastic fibers that are non-woven and uni-directionally oriented in combination with at least one layer of reinforcing fibers. The reinforcing fibers including glass, carbon, nature based, and combinations thereof; alone or mixed with chopped thermoplastic fibers. Upon subjecting the layers to sufficient heat to thermally bond in the presence of non-oriented filler fibers, thermoplastic fiber fusion encapsulates the filler fibers. The filler fibers impart physical properties to the resulting article and the residual unidirectional orientation of the thermoplastic melt imparts physical properties in the fiber direction to the article. By combining layers with varying orientations of uni-directional fibers relative to one another, the physical properties of the resulting article may be controlled and extended relative to conventional thermoplastic moldings. The uni-directional fibers may have discontinuities along the length of individual fibers.

A method of providing a fibre-reinforced composite material, the method comprising: dispersing particles of a first polymeric composition comprising a first thermoplastic in a liquid comprising water, thereby forming a dispersion; coating, at least in part, a first set of reinforcement fibres with the dispersion; redistributing the particles of the first polymeric composition comprised in the coating; and melting at least some of the redistributed particles of the first polymeric composition comprised in the coating, thereby providing the composite material.

The present disclosure relates to a stitching yarn and non-crimp fabrics containing such yarn. The stitching yarn described herein is a multifilament stitching yarn characterized by two or more of the following properties: (a) comprises a plurality of polymeric fibers, (b) has a linear density of less than or equal to 80 dtex, (c) has a filament count of less than or equal to 0.8 times the dtex value of the stitching yarn, or (d) has a twist of less than 200 revolutions per meter (r/m). The present disclosure also relates to a fiber preform, composite material, and composite article containing the non-crimp fabric.

A mould for the production of articles comprising a cavity for the retention of a fibrous material impregnated with a curable resin defined by a top, a base (1) and side walls (4, 5, 6, 7) and an internal insert (2) having sectional walls that can move independently of each other in order to exert pressure on the fibrous material.