A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.

A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.

A device for manually or mechanically producing a tubular packaging material of a paper web is wound to form a roll, which forms an internal cavity, from which the paper web can be drawn to form packaging material. The device includes a receptacle for at least partially circumferentially encompassing the roll and an axial holder for holding an end face of the roll. The axial holder has a wall, in which a dispensing opening for dispensing the packaging material in an axial dispensing direction is formed. The wall has an inner guide contour, which tapers in a funnel-like manner in the axial dispensing direction from the receptacle to the dispensing opening. The wall is provided with at least one front axial recess at a front end of the axial holder in the axial dispensing direction.

A material dispenser having a dispensing member configured to dispense a line of the material along a path in a downstream direction, and a cutting member having a cutting edge extending generally downstream with respect to the path. The cutting member having a convex shape across the path, such that the cutting edge engages and sequentially initiates cuts through the line of material when the line of material is pulled against the cutting member, thereby minimize cutting forces.

A paper crumpler has a dispenser with a bottom, a top, a side wall between the bottom and the top, and a cavity defined by the bottom, the top, and the side wall. A hole is formed in the top of the dispenser. A shelf is positioned within the cavity below the top of the dispenser. Uncrumpled paper is stored in the cavity beneath the shelf. An orifice is formed in the shelf. The orifice has protrusions that extend radially inward toward one another and that are configured to contact the uncrumpled paper when the uncrumpled paper is passed through the orifice from the cavity to thereby form crumpled paper above the shelf. The crumpled paper can be dispensed from the dispenser through the hole.

An apparatus for the manual/automatic production of a tube-like packaging material can include a guiding chute with an opening for ejecting the packaging material from a roll arranged in the ejection position, wherein the guiding chute has an inner contour narrowing towards an opening in an ejection direction, a primary seating for at least partly circumferentially gripping the first roll and for holding the first roll in the ejection position, and at least one secondary seating for receiving of at least a second roll for reloading the apparatus, wherein the secondary seating is movable with a second roll between a passive position in which the second roll is outside an ejection position and an active position in which the second roll is arranged in the ejection position or is displaceable from the secondary seating into the primary seating under (e.g. exclusively under) the impact of gravity.

A material dispenser having a dispensing member configured to dispense a line of the material along a path in a downstream direction, and a cutting member having a cutting edge extending generally downstream with respect to the path. The cutting member having a convex shape across the path, such that the cutting edge engages and sequentially initiates cuts through the line of material when the line of material is pulled against the cutting member, thereby minimize cutting forces.

Various embodiments for stock material for dunnage systems are provided with multi-directional perforation lines, including laterally and longitudinally extending perforations. The stock material can be configured in fan-fold or rolled form, and can be pre-folded. The perforations can help weaken the configured stock material to conform to holding trays. The holding trays can hold horizontally aligned fan-fold stacks of the stock material. Also, the configured stock material can be fed to a dunnage system have forming members that rotate about a vertical axis to generate cushioning strips with a vertical width greater than a horizontal width. Various methods and systems are also provided for making and using the same.

A Coiling device for spirally rolling-up a three-dimensional cushioning material made by a cushion forming device from a web-type source material (e.g. a roll or a Leporello-stack) of paper, can include a reel having at least two deflectors, and having a rotational axis extending in vertical direction. The deflectors can be a mandrel, hook, deflector edge, or the like.

A dunnage system may include a converting station including a converter configured for pulling in a stream of sheet material and converting the material into dunnage, and an inlet guide having an inlet surface that is coiled such that first and second ends of the inlet surface are discontinuous with each other to define a gap therebetween, the inlet surface configured to channel the sheet material into the converter. A cutter for a dunnage system may include a blade with first and second phases of serrations that are coextensive over at least a portion of the blade, the first phase providing cutting serrations for cutting the dunnage, and the second phase comprising ledges for focusing the cutting and preventing or reducing bunching of the dunnage towards a side of the blade. A method of converting dunnage may also be provided.