A film for use as an interleaf between substrates includes a first side having a first micro-embossed surface and a first formed pattern, a second side having a second micro-embossed surface and a second formed pattern, a basis weight of between about 35 gsm and about 80 gsm, a Low Load Thickness of between about 150 micrometers and 400 micrometers according to the Low Load Thickness Test, and a flexural stiffness of between about 150 grams and about 500 grams according to the Circular Bend Stiffness Test.

Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

A method for production of a female embossing tool intended for embossing a sheet element: provide a female embossing tool with an outer layer made of a material with shape-memory type properties, and the outer face of the layer has no recesses; provide a male embossing tool with an outer face with at least one protuberance corresponding to at least one desired embossing relief that is to be formed on the sheet element after embossing; and cooperation of the male embossing tool with the female embossing tool such that the outer layer of the female embossing tool undergoes a plastic deformation which creates at least one recess of a shape complementary to the protuberance(s) of the male embossing tool.

A hygienic thin-leaf paper includes a first sheet (10) including first embossed regions (30) in each of which first embossed protrusions (31) and first non-embossed protrusions (32) are included, the first sheet including first non-embossed regions (50) in each of which a first embossed protrusion (31) and a first non-embossed protrusion (32) are not included; and a second sheet (20) including second embossed regions (40) in each of which second embossed protrusions (41) and second non-embossed protrusions (42) are included, the second sheet including second non-embossed regions (60) in each of which a second embossed protrusion (41) and a second non-embossed protrusion (42) are not included. The first sheet (10) and the second sheet (20) are integrally laminated, the first embossed protrusions (31) include multiple first dotted embossed protrusions (31A) and multiple first linear embossed protrusions (31B), and the second embossed protrusions (41) include multiple second dotted embossed protrusions (41A) and multiple second linear embossed protrusions (41B). Each first non-embossed region (50) faces a given second linear embossed protrusion (41B), and each second non-embossed region (60) faces a given first linear embossed protrusion (31B).

The cellulose product comprises at least a first ply of embossed cellulose material and a second ply of embossed cellulose material, glued together. The first ply comprises: a first series of embossing protuberances with a first height (H1) and a top surface to which a glue is applied which bonds the first ply and the second ply to one another; a second series of micro-embossing protuberances with a second height (H2) lower than the first height (H1); a third series of micro-embossing protuberances with a third height (H3) lower than the second height (H2). The protuberances of the first series are distributed over areas of the first ply, where the micro-embossing protuberances of the second series and the micro-embossing protuberances of the third series are absent.

The invention provides calendered tissue webs and products produced by passing a tissue web through a calender nip created by a patterned roll having a first pattern and a second pattern thereon and a substantially smooth roll. As the web is transported through the nip it is subjected to variable calender loads that impart variable cross-machine (CD) direction properties to the resulting calendered web. CD properties that may be varied according to the present invention include sheet caliper, sheet bulk and surface smoothness. The variable CD property may be preserved in the web as it is further converted, such as winding about a core, resulting in tissue products having physical properties that vary along at least one dimension of the product.

Deformed web materials are disclosed. The web materials have discrete deformations formed therein. The deformations may be features in the form of portions of a web with apertures therein, protrusions, depressed areas, and combinations thereof. These features may extend out from the surface on one side of the web, or from both of the surfaces of the web. Different features may be intermixed with one another.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

A method for production of a female embossing tool (6) intended for embossing a sheet element (60): provide a female embossing tool (6) with an outer layer (44) made of a material with shape-memory type properties, and the outer face of the layer has no recesses; provide a male embossing tool (5, 5) with an outer face with at least one protuberance corresponding to at least one desired embossing relief that is to be formed on the sheet element (60) after embossing; and cooperation of the male embossing tool (5, 5) with the female embossing tool (6) such that the outer layer (44) of the female embossing tool (6) undergoes a plastic deformation which creates at least one recess (42, 42) of a shape complementary to the protuberance(s) (41, 41) of the male embossing tool (5, 5).

An embossing method allowing to emboss a material on both sides comprises feeding the foil material into a roll nip between a pair of a first roll and a second roll, providing the first roll and the second roll each with a plurality of positive projections and a plurality of negative projections of identical shaped polyhedral structures, a first subset of the plurality of positive projections being disposed with a first periodicity on a first grid in axial direction and a second periodicity on the first grid in circumferential direction on the first roll, and a second subset of the plurality of negative projections being disposed with the first periodicity in axial direction and the second periodicity in circumferential direction on the first grid intertwined with the positive projections, in axial and circumferential directions respectively, and projections complementary to the first grid, on the second roll, each of the positive projections and the negative projections on the first roll during operation of the rolls and in the roll nip being surrounded on all sides by positive projections and negative projections on the second roll, the positive projections of the first roll together with alternating corresponding negative projections on the second roll forming during the operation of the rolls and in the roll nip, a first straight line substantially parallel to the axial direction, and the negative projections of the first roll together with alternating corresponding positive projections on the second roll forming during the operation of the rolls and in the roll nip, a second straight line substantially parallel to the axial direction. The positive projections and the negative projections are such that in the axial direction on the first roll each positive projection shares a lateral base border with at least one negative projection adjacent to the positive projection, and during the operation of the rolls and in the roll nip, all lateral oblique surfaces of the positive and negative projections of the first roll are just above the surface in full faced view with the corresponding lateral oblique surfaces of the respective negative and positive projections of the second roll, thereby enabling a homogeneous distribution of pressure to the material.