An embossing and lamination assembly including two pairs of steel/rubber rolls, between which respectively a first paper ply and a second paper ply are returned, wherein an upper steel embossing roll is coupled with an upper embossing rubber counter-roll and a lower steel embossing roll is coupled with a lower rubber embossing counter-roll, and also including a glue delivery assembly, in contact on a side of the upper steel embossing roll, and a coupling roll, in contact with the opposite side of the upper steel embossing roll, wherein the surface of the upper steel embossing roll and/or of the lower steel embossing roll is heated with a heating device directly associated therewith. A relative embossing and lamination method is also disclosed.

A device for micro-embossing paper includes at least one micro-embossing unit to micro-emboss a wet paper ply. The micro-embossing unit includes a micro-embossing cylinder and a counter cylinder facing the micro-embossing cylinder at an embossing area where the wet paper ply is subjected to micro-embossing, and a heater to dry the wet paper ply. The micro-embossing cylinder includes a side surface partially wrapped by the wet paper ply. The heater heats at least one portion of the side surface partially wrapped by the wet paper ply to dry the wet paper ply.

A method for embossing a first grating in a planar material, by means of an embossing body and a counter embossing body, having each a hard surface, the first grating to be embossed comprising alternating substantially parallel and straight ridges and recesses, whereby the top surfaces of the ridges are intended to weaken a direct angular reflection of light by diffuse omnidirectional reflection, thereby producing a visible contrast between the ridges and the recesses. The method comprises on the embossing body providing a first plurality of obtuse pyramids intended to emboss the recesses of the first grating by exerting pressure on a first side of the planar material, the first plurality of obtuse pyramids forming first intermitted lines (row1, row2) corresponding to the intended recesses, and the pyramids in each subset corresponding to one of the first intermitted lines, being separated from each other by a determined distance that creates a gap in the line in such a manner that each gap from a line of pyramids may be connected to a corresponding gap from an adjacent line of pyramids by an imaginary line perpendicular to both of the adjacent lines; and roughening portions of the hard surface of the embossing body, the portions being located between adjacent lines of pyramids and intersecting at least one of the imaginary lines that connect one gap from one line to the corresponding gap from the adjacent line. On the counter embossing body, the method comprises providing a second plurality of obtuse pyramids intended to emboss the ridges of the first grating by exerting pressure on a second side of the planar material opposite to the first side, during embossing the obtuse summits of the pyramid pressing the planar material against a roughened portion of the hard surface of the embossing body, thereby satirizing the top surfaces of the ridges on the first side.

This invention relates to heat and moisture exchange (HME) materials, particularly for use in heat and moisture exchange with respiratory gases, and methods for their manufacture. The invention provides an improved HME material (10a) comprising a plurality of discrete protrusions (510), as opposed to continuous ridges or corrugations, extending from at least part of one surface of the HME material (10a), and to an associated manufacturing method.

An embossing device (1) includes three embossing rollers (5, 7, 9), each co-acting with a pressure roller (11, 15, 19), to emboss a plurality of paper plies (V1, V2, V3). Two embossing rollers can be easily interchanged to switch from a nested configuration to a tip-to-tip configuration, or to switch from one type of pattern to another. A lamination roller and a glue dispenser are arranged around one of the embossing rollers.

A method for production of a female embossing tool intended for embossing a sheet element: provide a female embossing tool with an outer layer made of a material with shape-memory type properties, and the outer face of the layer has no recesses; provide a male embossing tool with an outer face with at least one protuberance corresponding to at least one desired embossing relief that is to be formed on the sheet element after embossing; and cooperation of the male embossing tool with the female embossing tool such that the outer layer of the female embossing tool undergoes a plastic deformation which creates at least one recess of a shape complementary to the protuberance(s) of the male embossing tool.

A method for production of a female embossing tool (6) intended for embossing a sheet element (60): provide a female embossing tool (6) with an outer layer (44) made of a material with shape-memory type properties, and the outer face of the layer has no recesses; provide a male embossing tool (5, 5) with an outer face with at least one protuberance corresponding to at least one desired embossing relief that is to be formed on the sheet element (60) after embossing; and cooperation of the male embossing tool (5, 5) with the female embossing tool (6) such that the outer layer (44) of the female embossing tool (6) undergoes a plastic deformation which creates at least one recess (42, 42) of a shape complementary to the protuberance(s) (41, 41) of the male embossing tool (5, 5).

An embossing method allowing to emboss a material on both sides comprises feeding the foil material into a roll nip between a pair of a first roll and a second roll, providing the first roll and the second roll each with a plurality of positive projections and a plurality of negative projections of identical shaped polyhedral structures, a first subset of the plurality of positive projections being disposed with a first periodicity on a first grid in axial direction and a second periodicity on the first grid in circumferential direction on the first roll, and a second subset of the plurality of negative projections being disposed with the first periodicity in axial direction and the second periodicity in circumferential direction on the first grid intertwined with the positive projections, in axial and circumferential directions respectively, and projections complementary to the first grid, on the second roll, each of the positive projections and the negative projections on the first roll during operation of the rolls and in the roll nip being surrounded on all sides by positive projections and negative projections on the second roll, the positive projections of the first roll together with alternating corresponding negative projections on the second roll forming during the operation of the rolls and in the roll nip, a first straight line substantially parallel to the axial direction, and the negative projections of the first roll together with alternating corresponding positive projections on the second roll forming during the operation of the rolls and in the roll nip, a second straight line substantially parallel to the axial direction. The positive projections and the negative projections are such that in the axial direction on the first roll each positive projection shares a lateral base border with at least one negative projection adjacent to the positive projection, and during the operation of the rolls and in the roll nip, all lateral oblique surfaces of the positive and negative projections of the first roll are just above the surface in full faced view with the corresponding lateral oblique surfaces of the respective negative and positive projections of the second roll, thereby enabling a homogeneous distribution of pressure to the material.

A method of creating a topsheet for an absorbent article is disclosed. The method includes the steps of: obtaining a pre-cursor web of material, the pre-cursor web of material having a first surface and an opposing second surface, wherein the pre-cursor web of material is a composite or laminate web having a first layer and a second layer, wherein the first layer is a film and the second layer is a nonwoven material having a plurality of fibers; forming a first plurality of apertures having sidewalls extending in a first direction from the pre-cursor web of material; forming a second plurality of apertures having sidewalls extending in a second direction from the pre-cursor material, wherein the first direction and the second direction are different; and forming a plurality of embossments in the pre-cursor web of material, wherein the embossments are oriented in a third direction opposite the first direction.

The invention relates to a device and a method for producing packaging material from two paper webs, wherein shaped regions are created from at least one of the paper webs, the shaped regions projecting beyond the paper web and each being limited by a closed circumferential line in the paper web plane, and the paper webs, at their ends facing each other, consist exclusively of paper and are free of adhesive and connecting synthetic auxiliary material, in particular free of plastics film, and preferably after preconditioning of the paper webs are pressed against each other in such a way that, in connecting portions between the shaped regions, paper fibers of the one paper web are connected to paper fibers of the other paper web and the paper webs limit closed cavities in the region of the shaped regions.