Additive manufacturing devices and methods for the same are provided. The additive manufacturing device may include a stage configured to support a substrate, a printhead disposed above the stage, and a targeted heating system disposed proximal the printhead. The printhead may be configured to heat a build material to a molten build material and deposit the molten build material on the substrate in the form of droplets to fabricate the article. The targeted heating system may be configured to control a temperature or temperature gradient of the droplets in a flight path interposed between the printhead and the substrate.

A method for operating a printer can include draining a print material from a printer, placing a sacrificial metal into the printer, ejecting the sacrificial metal from a nozzle of the printer, and cooling to printer to a temperature that is below a melting point of the print material and the sacrificial metal. The print material can be or include aluminum and the sacrificial metal can be or include tin. The print material can be drained from the printer when the print material is in molten form, for example, from about 600° C. to about 2000° C. The sacrificial metal can be ejected from the nozzle at a temperature above the melting point of the sacrificial metal but below the melting point of the print material, for example, below about 300° C. The method can reduce or eliminate cracking of various printer structures such as the nozzle during a shutdown or cooling of the printer.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Electric current delivered to a meniscus of the liquid metal in a quiescent state can be directed to exert a pullback force on the liquid metal. The pullback force can be sufficient to draw the liquid metal, in the quiescent state, in a direction toward the nozzle to reduce the likelihood of unintended wetting of surfaces of the nozzle between uses of the nozzle.

A method for operating a printer can include draining a print material from a printer, placing a sacrificial metal into the printer, ejecting the sacrificial metal from a nozzle of the printer, and cooling to printer to a temperature that is below a melting point of the print material and the sacrificial metal. The print material can be or include aluminum and the sacrificial metal can be or include tin. The print material can be drained from the printer when the print material is in molten form, for example, from about 600° C. to about 2000° C. The sacrificial metal can be ejected from the nozzle at a temperature above the melting point of the sacrificial metal but below the melting point of the print material, for example, below about 300° C. The method can reduce or eliminate cracking of various printer structures such as the nozzle during a shutdown or cooling of the printer.

A valve jet printer includes a solenoid coil and a plunger rod having a magnetically susceptible shank. A first end of the shank and at least a portion of the shank are received within a bore of the solenoid coil. The printer also includes a nozzle including an orifice extending therethrough and a spring biasing a second end of the shank toward the nozzle. The second end of the plunger rod includes a tip formed of perfluoroelastomer (FFKM). The second end of the shank includes a cup-shaped cavity having a convex bottom and a circular side. The tip includes a concave base and an annular flange. In an assembled state, the concave base of the tip contacts the convex bottom of the cup-shaped cavity, and the end of the circular side opposite the convex bottom is rolled over the annular flange thereby securing the tip in the cup-shaped cavity.

A valve jet printer includes a solenoid coil and a plunger rod having a magnetically susceptible shank. A first end of the shank and at least a portion of the shank are received within a bore of the solenoid coil. The printer also includes a nozzle including an orifice extending therethrough and a spring biasing a second end of the shank toward the nozzle. The second end of the plunger rod includes a tip formed of perfluoroelastomer (FFKM). The second end of the shank includes a cup-shaped cavity having a convex bottom and a circular side. The tip includes a concave base and an annular flange. In an assembled state, the concave base of the tip contacts the convex bottom of the cup-shaped cavity, and the end of the circular side opposite the convex bottom is rolled over the annular flange thereby securing the tip in the cup-shaped cavity.

The present invention provides a three-dimensional bioprinter for fabricating cellular constructs such as tissues and organs using electromagnetic radiation (EMR) at or above 405 nm. The bioprinter includes a material deposition device comprising a cartridge for receiving and holding a composition which contains biomaterial that cures after exposure to EMR. The bioprinter also includes an EMR module that emits EMR at a wavelength of about 405 nm or higher. Also provided is a bioprinter cartridge which contains cells and a material curable at a wavelength of about 405 nm or greater. The cells are present in a chamber and are extruded through an orifice to form the cellular construct.

This disclosure relates to a printing device for printing or dispensing a curable printing composition which is capable of changing color in response to the application of a magnetic field in the non-cured state. The printing device may be a handheld device such as a portable pen. The present disclosure further relates to curable compositions, cartridges and methods which may be used in combination with the aforementioned printing devices or in other applications.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Nozzles associated with these devices, systems, and methods include one or more non-wetting surfaces in the vicinity of a discharge orifice of the nozzle. Such non-wetting surfaces can reduce the likelihood that wetting of the liquid metal in the vicinity of a discharge orifice of a nozzle will interfere with ejection of liquid metal droplets from the discharge orifice and, thus, can facilitate delivering droplets with accuracy suitable for commercially viable manufacturing using liquid metal to fabricate objects.

The present invention provides a three-dimensional bioprinter for fabricating cellular constructs such as tissues and organs using electromagnetic radiation (EMR) at or above 405 nm. The bioprinter includes a material deposition device comprising a cartridge for receiving and holding a composition which contains biomaterial that cures after exposure to EMR. The bioprinter also includes an EMR module that emits EMR at a wavelength of about 405 nm or higher. Also provided is a bioprinter cartridge which contains cells and a material curable at a wavelength of about 405 nm or greater. The cells are present in a chamber and are extruded through an orifice to form the cellular construct.