A method of manufacturing a chute panel of an airbag assembly. The method comprises forming a substrate from a first material to have a body having first and second ends and a longitudinal axis extending therebetween and a void residing in the body. The method further comprises forming a chute and a chute door from a second material. The chute comprises a base molded onto the substrate body and one or more sidewalls extending from the base. And wherein forming the chute door comprises filling the void in the substrate body with the second material to form the chute door.

A driver seat airbag apparatus includes a steering wheel and an airbag module. The steering wheel has a central hub and a rim. The rim has a shape in which a portion of the upper portion of the hub is omitted. The hub includes: a module housing part which houses the airbag module; and a cover which covers the module housing and is cleavable at the expansion pressure of the cushion. The cover includes cover doors which open at the expansion pressure of the cushion. When the cover is cleaved, the cover doors are open in the right and left diagonal upward directions when viewed from the center of the hub, while a space portion without the cover doors is formed in the direction directly above the center of the hub when viewed from the center of the hub.

A vehicle interior/trim component configured to support an airbag module is disclosed. The component may comprise a structural substrate with a reinforcement to provide a door/opening for airbag deployment. The reinforcement may comprise a pattern of threads (e.g. top stitch to secure the door and bottom stitch). The reinforcement may comprise threads sewn within and/or pressed into a surface of a substrate/panel. The top stitch thread weight may be greater than that of the bottom stitch. The top stitch may comprise a retaining thread/hinge; the bottom stitch may separate upon deployment. The reinforcement may comprise KEVLAR, aramid, nylon, polyester, thread, ceramic fibers, polymeric fibers, synthetic fibers, etc. The structural substrate may comprise a fiber panel, compression-formed component, generally rigid fiber mat, etc. The component may be formed by injecting resin into a mold to form an ancillary component of a composite structure.

An air bag guide for a motor vehicle, includes a molded component defining a guide channel with an exit opening so the air bag can exit from the guide channel. The molded component is a thermoplastic material or a thermoplastic matrix and includes an insert inserted into the molded component. A first section of the insert, connects the insert with the molded component. A second section hingedly connects to the first section that is movable and opens under the action of the air bag upon exiting the guide channel then closes the exit opening. The insert is of the same thermoplastic material as the molded component or includes the same thermoplastic matrix and is self-reinforcing at least in the second section.

A driver airbag apparatus for vehicle with an illumination emblem, capable of preventing the deployment pressure of an airbag cushion 10 from being directly transmitted to a cover hinge part 43 of an airbag cover 40, thereby preventing the cover hinge part 43 from being broken due to the deployment pressure of the airbag cushion 10 and the departure of the illumination emblem 50 from a driver airbag module, by using a guide support 60 installed to cover the cover hinge part 43 of the airbag cover 40 at an inner position of the illumination emblem 50.

The invention relates to an airbag flap covering the mouth of an airbag receptacle, wherein an airbag outer cover overlies the airbag flap and the airbag flap is connected via a hinge element to a flap support wall in a molded manner, which is in turn secured to the airbag outer covering and/or to a wall of the receptacle, wherein the airbag flap and the flap support wall consist of the same flat plastic, in particular a composite material, wherein a direction-fin-guiding structure, in the form of numerous slits and/or openings, is provided in the flat plastic, in particular in the composite material, in the region of the hinge element and/or to one or both sides of the hinge element, in the flat plastic, in particular in the composite material, and thereby creates at least one stretch region in the material in the direction in which the airbag flap moves outward through the airbag cushion.

Disclosed herein is a passenger airbag chute that includes a chute frame, a door plate disposed in an opening of the chute frame, a hinge allowing the door plate to be rotatably connected to the chute frame, and a screen including a frame coupling part coupled to the chute frame, a door coupling part coupled to the door plate, and a hinge coupling part formed between the frame coupling part and the door coupling part and coupled to the hinge.

An instrument panel for a passenger compartment of an automotive vehicle comprises a molded plastic substrate and a skin covering the substrate. The substrate has inner and outer surfaces, and is adapted to be mounted in the passenger compartment adjacent a windshield. The inner surface is adapted to receive an air bag chute assembly for deploying an air bag. The inner surface is inscribed by a door groove defining a deployment door at least partially tearing open to expel the air bag. The outer surface is inscribed by a hinge groove following a chord path bisecting the outer surface of the deployment door and configured to bend in response to an edge of the deployment door impacting the windshield. The impact force against the windshield is reduced while stiffness of the door against the air bag remains high to facilitate tearing open of the door by the air bag.

An airbag device includes: an airbag that is provided on a vehicle front side of a front passenger seat provided in a cabin, inflates as a result of a gas being supplied to the inside of the airbag, and deploys on the vehicle front side of an occupant seated in the front passenger seat; an airbag housing that is provided on the vehicle front side of the front passenger seat and in which is housed the airbag before inflating; and an airbag door that covers the airbag housing from the cabin side and becomes displaced toward the cabin side when the airbag inflates, whereby the airbag door opens the cabin side of the airbag housing. Movement of the airbag in the vehicle width direction after complete deployment is limited by at least part of the airbag door.

A roof rail assembly for a motor vehicle having an open frame vehicle architecture includes a side air curtain fixedly coupled with a sport tube extending along a longitudinal axis of the motor vehicle. A one way hinge bracket overlaying the side air curtain includes an upper bracket portion coupled to the sport tube via a fastener extending through an orifice in the upper bracket portion, a lower bracket portion depending from a lower edge of the upper bracket portion, and a plurality of aligned openings disposed on the upper bracket portion below the orifice in the upper bracket portion and above the lower edge of the upper bracket portion. The lower bracket portion rotates about a bend line defined by the plurality of aligned openings as the side air curtain deploys from a stowed condition to an inflated condition.