An airbag module for helping to protect an occupant of a vehicle includes a curtain airbag and a mounting bracket. The curtain airbag includes a mounting tab configured to receive a fastener for connecting the curtain airbag to the vehicle. The mounting bracket is configured to cooperate with the mounting tab to facilitate the connection of the curtain airbag to the vehicle via the fastener. The mounting bracket includes a generally planar body portion and a fastening structure that extends transversely from the body portion. The mounting tab includes overlying layers of material that help define a pocket configured to receive the mounting bracket. The mounting tab includes a first fastener opening configured to receive the fastening structure so that the fastening structure extends through the first fastener opening with the body portion positioned in the pocket. The fastening structure is configured for installation in the vehicle structure to initially support the airbag module in the vehicle. The airbag module further includes a fastener configured to extend through the mounting tab and the mounting bracket to connect the airbag module to the vehicle.

An airbag module for helping to protect an occupant of a vehicle includes a curtain airbag and a mounting bracket. The curtain airbag includes a mounting tab configured to receive a fastener for connecting the curtain airbag to the vehicle. The mounting bracket is configured to cooperate with the mounting tab to facilitate the connection of the curtain airbag to the vehicle via the fastener. The mounting bracket includes a generally planar body portion and a fastening structure that extends transversely from the body portion. The mounting tab includes overlying layers of material that help define a pocket configured to receive the mounting bracket. The mounting tab includes a first fastener opening configured to receive the fastening structure so that the fastening structure extends through the first fastener opening with the body portion positioned in the pocket. The fastening structure is configured for installation in the vehicle structure to initially support the airbag module in the vehicle. The airbag module further includes a fastener configured to extend through the mounting tab and the mounting bracket to connect the airbag module to the vehicle.

Methods for production of automobile airbags with decreased air leakage and an increased duration of their inflated state, as well as airbags produced in accordance with these methods are provided.

Methods for production of automobile airbags with decreased air leakage and an increased duration of their inflated state, as well as airbags produced in accordance with these methods are provided.

An inflator bracket for mounting an inflator of an airbag arrangement to a frame of a vehicle includes a main body portion elongated along a length between a first end and a second end. The main body portion includes a front side for receiving the inflator. The inflator bracket additionally includes first and second mounting portions for attachment to the frame of the vehicle. The inflator bracket further includes an interference portion extending from a rear side of the main body portion for contacting the frame of the vehicle and offsetting at least a portion of the main body portion from the frame. The interference portion has a first end depending from the main body portion and a second end. The second end is a free end. The interference portion is adapted to absorb energy from an impact force.

An inflator bracket for mounting an inflator of an airbag arrangement to a frame of a vehicle includes a main body portion elongated along a length between a first end and a second end. The main body portion includes a front side for receiving the inflator. The inflator bracket additionally includes first and second mounting portions for attachment to the frame of the vehicle. The inflator bracket further includes an interference portion extending from a rear side of the main body portion for contacting the frame of the vehicle and offsetting at least a portion of the main body portion from the frame. The interference portion has a first end depending from the main body portion and a second end. The second end is a free end. The interference portion is adapted to absorb energy from an impact force.

A restraint system for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant includes an airbag mounted to the vehicle roof. The airbag has a stored condition and is inflatable to a deployed condition having a front-facing occupant receiving portion and an opposite rear-facing portion facing away from the occupant. The airbag has one or more connections with the vehicle roof, with the airbag and the connections being configured such that the roof serves as a reaction surface for supporting the airbag against movement in response to a forward moving occupant impacting the occupant receiving portion. The system is non-reliant on the rear-facing portion of the airbag engaging and using vehicle structure as a reaction surface for supporting the airbag against movement in response to the impacting occupant.

A restraint system for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant includes an airbag mounted to the vehicle roof. The airbag has a stored condition and is inflatable to a deployed condition having a front-facing occupant receiving portion and an opposite rear-facing portion facing away from the occupant. The airbag has one or more connections with the vehicle roof, with the airbag and the connections being configured such that the roof serves as a reaction surface for supporting the airbag against movement in response to a forward moving occupant impacting the occupant receiving portion. The system is non-reliant on the rear-facing portion of the airbag engaging and using vehicle structure as a reaction surface for supporting the airbag against movement in response to the impacting occupant.

An apparatus for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant includes an airbag configured to be deployed from a roof of the vehicle. The airbag includes a front panel configured to face the occupant and a rear panel configured to face away from the occupant. An external tether has ends connected to the rear panel on an exterior of the airbag. The external tether has a length measured between the ends that is shorter than the length of the rear panel extending between the connections of the external tether to the rear panel so as to cause the airbag to have a curved portion when inflated and deployed, the curved portion facing convexly toward the occupant. In one example configuration, the curved portion can be configured to receive the occupants head and to unbend in response to receiving the occupants head, wherein the unbending causes the front panel to crumple and form creases. The configuration of the external tether, position of the external tether on the rear panel, and connections of the external tether to the rear panel can be configured to position the curved portion to receive the occupants head and to control the formation and location of the creases on the front panel.

An apparatus for helping to protect an occupant of a vehicle having a roof and a cabin with a seat for the occupant includes an airbag configured to be deployed from a roof of the vehicle. The airbag includes a front panel configured to face the occupant and a rear panel configured to face away from the occupant. An external tether has ends connected to the rear panel on an exterior of the airbag. The external tether has a length measured between the ends that is shorter than the length of the rear panel extending between the connections of the external tether to the rear panel so as to cause the airbag to have a curved portion when inflated and deployed, the curved portion facing convexly toward the occupant. In one example configuration, the curved portion can be configured to receive the occupants head and to unbend in response to receiving the occupants head, wherein the unbending causes the front panel to crumple and form creases. The configuration of the external tether, position of the external tether on the rear panel, and connections of the external tether to the rear panel can be configured to position the curved portion to receive the occupants head and to control the formation and location of the creases on the front panel.