A gas generator including an outer vessel including a housing provided with a gas discharge port, the outer vessel accommodating therein an igniter and a gas generating agent, wherein any of surfaces of the outer vessel includes an annular fragile portion, and the annular fragile portion is a groove formed in a continuous annular shape or a groove formed in a discontinuous annular shape.

A gas generator including an enhancer chamber provided on a first end of a cylindrical housing and including an igniter therein, a diffuser portion formed with a gas discharge port on a second end, a combustion chamber provided between the diffuser portion and the enhancer chamber, the enhancer chamber being an internal space which is axially sandwiched between the igniter and a cup-shaped partition wall, the internal space accommodating therein an enhancing agent, the cup-shaped partition wall including a peripheral wall provided with a peripheral wall body with a plurality of nozzles and an annular portion expanding outwardly from the peripheral wall body, an outer surface of the annular portion abutting against an inner wall surface of the cylindrical housing, a cylindrical gap being formed between the peripheral wall body and the inner wall surface, the nozzles being disposed to face the cylindrical gap, and the cylindrical gap being devoid of the gas generating agent therein.

A dual stage inflator for an inflatable vehicle safety device including a housing defining a first chamber. The first chamber contains a first gas generant material. An ignitor cup is disposed in the first chamber and defines an interior containing an ignitor material. A first ignitor device extends into the interior of the ignitor cup. A combustion cup and a lid disposed in the first chamber cooperate to define a second chamber containing a second gas generant material. The combustion cup includes a cup sidewall and an open end. The lid is normally in a closed position relative to the cup sidewall to close the open end of the combustion cup and is moveable away from the cup sidewall in response to an increase of pressure within the combustion cup for venting combustion gas out of the combustion cup. A second ignitor device extends into the combustion cup. At least one of the lid and the cup sidewall includes an axially elongated venting geometry that is gradually revealed in response to movement of the lid away from the cup sidewall.

The disclosure relates to a gas generator for a vehicle safety system, comprising a first ignition stage, and a second ignition stage. The first ignition stage comprises a cup-shaped diffuser with a diffuser base and an adjacent diffuser sidewall. The first ignition stage, the diffuser and the second ignition stage are arranged along an axial longitudinal axis of the gas generator and the diffuser is positioned between the first and second ignition stages such that the second ignition stage is fastened on an outer area of the diffuser.

A dual stage inflator a dual stage inflator for an inflatable vehicle safety device includes a housing defining a first chamber containing a first gas generant material. An ignitor cup is disposed in the first chamber and defines an interior containing an ignitor material. A first ignitor device extends into the interior of the ignitor cup. A combustion cup and a lid are disposed in the first chamber and cooperate to define a second chamber containing a second gas generant material. The combustion cup includes a cup sidewall extending between a first axial end and a second axial end. The first axial end is an open end. The lid is normally in a closed position relative to the combustion cup to close the open end of the combustion cup and is moveable away from the combustion cup in response to an increase of pressure within the combustion cup for venting combustion gas out of the combustion cup. A second ignitor device extends into the combustion cup and closes the second axial end of the combustion cup. The combustion cup includes a first axially extending portion adjacent the first axial end having a first outer diameter and a second axially extending portion adjacent the second axial end having a second outer diameter greater than the first outer diameter. The lid includes a lid sidewall extending in an axial direction and radially overlapping at least a portion of the combustion cup including the first outer diameter.

The invention relates to a gas generator (10), particularly a pyrotechnical tube gas generator, with an axial longitudinal direction (L), comprising an ignition unit (20), a combustion chamber (30) axially mounted downstream from the ignition unit (20) and comprising a combustion chamber bottom (35) forming a combustion chamber outlet (36), and a filter chamber (70) that is axially mounted downstream of the combustion chamber (30). According to the invention, at least one guiding sleeve (50) and a front-side baffle plate (80) are formed in the filter chamber, a first end (51) of the guiding sleeve (50), on the side of the combustion chamber, being axially mounted downstream from the combustion chamber bottom (35), and a second end (53) of the guiding sleeve (50) being associated with the baffle plate (80), a first deflection section being formed on the baffle plate (80) and the guiding sleeve (50) which allows a gas flow to an outer side of the guiding sleeve (50) into an annular first discharge chamber (75).

Gas generator for a safety system, comprising: at least one pyrotechnic substance arranged to produce gases; a first part; a second part; a third part; and a fourth part separate from the previous parts, the first part and the second part being friction-welded to the third part. The gas generator is characterised in that the fourth part comprises: a first interface for positioning with the first part, and a second interface for positioning with the second part, such as to temporarily block at least one degree of freedom between the first and second parts in order to allow the first and second parts to be simultaneously friction-welded to the third part.

A gas generator includes, a housing having a first container including a first bottom surface portion and a second container including a second bottom surface portion, the housing being formed by joining the first container and the second container, and an igniter attached to a. mounting hole formed in the second bottom surface portion of the second container, the mounting hole including a passing region in the mounting hole, through which the igniter is passing, and a tip region around the passing region, the tip region being located, in a radial direction of the housing, outside an imaginary outer contour line when the igniter is projected onto the second bottom surface portion, in which paired edge portions intersect with each other to form a tip portion having a convex shape protruding outward in the radial direction of the housing on the outermost side of the region.

The invention relates to an inflator (10) comprising an ignition unit (30) having an igniter (31), a chamber (20) arranged axially downstream of the ignition unit (30) and a diffuser chamber (40) arranged axially downstream of the chamber (20) which is comprised by a diffuser (42), wherein a combustion chamber screen (50) having an igniter-side end (51) and a diffuser-side end (52) is disposed in the chamber (20), the combustion chamber screen (50) being tapered, especially conically, in the longitudinal direction (L) of the inflator (10) from the igniter (31) toward the diffuser (42).

Systems and methods are disclosed for an expanded metal filter for use with an automotive safety device, such an inflatable airbag system. The expanded metal filter is composed of a plurality of expanded metal layers, wherein when a first expanded metal layer is turned over or inverted the peaks of the first expanded metal layer conform to valleys of a second expanded metal layer, and valleys of the first expanded metal layer conform to peaks of the first expanded layer whereby the first and second expanded layers nest together.