An electro-hydraulic actuator for actuating a brake caliper may have an electric motor with a drive shaft, a transforming mechanism and a first housing to accommodate the transforming mechanism and support a second housing of the electric motor. The transforming mechanism may include a reduction gear to demultiply the rotary motion of the drive shaft. The reduction gear may have a crown with inner toothing in one piece and that is rotationally locked. The crown may have a front portion directly shape-coupled to and inserted in the second housing of the electric motor and a connection integral with the first housing of the transforming mechanism for a precise centering between the electric motor and the reduction gear with respect to the axis of the drive shaft and with respect to a central axis of the reduction gear.

An operating switch for commanding actuation of an electric parking brake mechanism includes two input terminals and two output terminals, a pair of two wirings for each input-terminal/output-terminal pair of the two input terminals and the two output terminals, each of the wirings being located between the input terminals and the two output terminals, a first switch element provided for the input terminals or the output terminals, and configured to switch connections to the two wirings, according to a command for the actuation, and a second switch element connected to one wiring of the two wirings that connects the input terminals and the output terminals when the command for the actuation given to the first switch element is set to a mode of non-operation. The second switch element is configured to switch connections to the two output terminals or the two input terminals, according to the command for the actuation.

A vehicle braking system includes a brake pedal, master cylinder, a braking circuit with a wheel cylinder, and a brake pressure generator. A pedal feel simulator is coupled to the master cylinder output side through a switchable valve, the pedal feel simulator providing a reaction force. An isolation valve closes to isolate the braking circuit from the master cylinder and the simulator circuit. A primary pressure sensor generates a braking request signal responsive to the brake pedal. A controller activates the brake pressure generator to apply a braking force to the wheel cylinder based on the braking request signal. The controller identifies an abnormal value from the primary pressure sensor and couples the pedal feel simulator with a secondary pressure sensor within the braking circuit to determine whether the abnormal value indicates a primary pressure sensor malfunction or a malfunction of the pedal feel simulator or the switchable simulator valve.

A method for controlling a force representative of a parking braking of a vehicle, having the steps of: determining, by a data processing unit, a target value of a force representative of a parking braking of the vehicle to be applied, by a first brake caliper, on a first brake disc on the basis of a value of the gradient of the road on which the vehicle is located; determining, by the data processing unit, a value of a first force contribution representative of a service braking of the vehicle applied by a first hydraulic actuator on the first brake disc; determining, by the data processing unit, a value of a second force contribution representative of the parking braking of the vehicle to be applied, by a second electromechanical actuator, on the first brake disc on the basis of a target value of a force representative of a parking braking of the vehicle which can be applied by the first brake caliper on the first brake disc, and of the determined value of the first force contribution representative of a service braking of the vehicle; operating, by the data processing unit, the second electromechanical actuator to apply the determined value of the second force contribution representative of the parking braking of the vehicle on the first brake disc.

A vehicle braking system includes a brake pedal, master cylinder, a braking circuit with a wheel cylinder, and a brake pressure generator. A pedal feel simulator is coupled to the master cylinder output side through a switchable valve, the pedal feel simulator providing a reaction force. An isolation valve closes to isolate the braking circuit from the master cylinder and the simulator circuit. A primary pressure sensor generates a braking request signal responsive to the brake pedal. A controller activates the brake pressure generator to apply a braking force to the wheel cylinder based on the braking request signal. The controller identifies an abnormal value from the primary pressure sensor and couples the pedal feel simulator with a secondary pressure sensor within the braking circuit to determine whether the abnormal value indicates a primary pressure sensor malfunction or a malfunction of the pedal feel simulator or the switchable simulator valve.

A vehicle includes a brake pedal, a master cylinder, a braking circuit with a wheel cylinder, and a brake pressure generator with strokable piston. A pedal feel simulator is coupled to the master cylinder through a switchable valve, the simulator providing a reaction force. An isolation valve closes to isolate the braking circuit from the master cylinder and the simulator circuit. A controller is programmed to place the simulator in fluid communication with an output of the brake pressure generator, and to stroke the piston at a designated diagnostic time. The resulting pressure increase is observed, and the controller checks whether the pressure-increase to piston-stroke relationship is within a predetermined acceptable range for continued operation of a brake-by-wire mode in which the master cylinder is coupled to the simulator circuit and decoupled from the braking circuit.

A method of operating a compressed air system of a vehicle is disclosed. The compressed air system comprises a purge valve controllable to an open state to vent air from the compressed air system at a location between an air compressor and an air processing element. The method comprises the step of controlling the purge valve to the open state if data is indicative of at least one of a preceding, an ongoing and an upcoming accumulation of matter in at least one component of the compressed air system and maintaining the purge valve in the open state until the air pressure in the compressed air system declines below a threshold pressure. The present disclosure further relates to a computer program, a computer-readable medium, a control arrangement, a compressed air system, and a vehicle.

A method of manufacturing vehicle brake boosters includes load testing a plurality of reaction discs and sorting the load-tested reaction discs into multiple, separate batches based on the load test results. A first batch of plunger plates is formed to an axial length to correspond with a first of the separate batches of reaction discs. A first batch of the vehicle brake boosters is assembled with a first one of the multiple, separate batches of reaction discs and the first batch of plunger plates to achieve a target jump-in force. A second batch of plunger plates is formed to an axial length to correspond with a second one of the separate batches of reaction discs. A second batch of the vehicle brake boosters is assembled with a second one of the multiple separate batches of reaction discs and the second batch of plunger plates to achieve the target jump-in force.

A safety system brake system comprises a hydraulic pressure-providing device having a pressure chamber connected to at least one brake circuit by a separating valve and into which pressure chamber a piston is moved to build up pressure. The pressure chamber is a two-stage pressure chamber having first and second sub-chambers. During pressure build-up the piston is moved into the first and then the second sub-chamber. The two sub-chamber are hydraulically closed off from each other when the piston is moved a specified distance into the second sub-chamber. A first check valve is connected to the first sub-chamber on a suction side and to a brake fluid reservoir on a blocking side. A second check valve is connected to the second sub-chamber on a suction side, and to the suction side of the first check valve on the blocking side.

A method is provided for operating a brake system of a commercial vehicle having a service brake system, an auxiliary brake system, and braking devices for vehicle wheels. At least one associated service brake actuator is actuated in the service brake system in normal operation when a brake actuating device is actuated, via which a respective associated braking device is actuated. In the auxiliary brake system, a control unit actuates at least one braking device. In the auxiliary brake system, the control unit actuates the at least one braking device by activating at least one auxiliary brake actuator, where the auxiliary brake actuator is accessed by the control unit during emergency operation when actuating the at least one brake actuating device is detected. In this case, the control unit uses the auxiliary brake actuator to set actuation of the at least one braking device to a degree of actuation.