The present invention is to provide a plastic pallet with reinforcements with a great resistance to bending caused by the placing of mechanisms used for transport and storage thereof, such as those caused by racking load. Likewise, the present invention is to disclose a plastic pallet with reinforcements such as inserts, which support a larger load compared with the conventional pallets without substantially incrementing the total weight.

A plastic pallet comprising a deck for storing objects to be transported, feet which are formed protruding from a deck underside, and runners which are formed in each case connecting at least two feet to each other on their undersides. The plastic pallet also comprises at least one stiffening structure which comprises lower side rails arranged in the runners, and upper side rails arranged spaced apart therefrom, which are arranged above the lower side rails running parallel thereto. The stiffening structure comprises rungs, each with a predominantly closed surface, which connect the lower side rails in the feet to the upper side rails. The rungs are formed in one piece on the side rails or are connected thereto in each case via contact surfaces in bonded, friction-locking or form-locking manner. As such, the pallet bending stiffness and shear strength in a plane parallel to the deck upper side are increased.

A pallet includes a top deck and a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming a gap therebetween for receiving a lifting member. Each support block includes a mid-section having spaced apart upper and lower surfaces, an upper tower extending from the upper surface of the mid-section, and a lower tower extending from the lower surface. The upper towers are inserted into corresponding upper tower openings in the top deck, and the lower towers are inserted into corresponding lower tower openings in the bottom deck.

A pallet includes a base layer, a cargo layer and spaced apart support elements positioned between the base layer and the cargo layer and forming a gap therebetween for receiving a lifting member. The cargo layer includes a pair of spaced apart connector boards and a pair of spaced apart end deck boards orthogonal to the pair of connector boards. Each support element extends in length between the pair of spaced apart end deck boards and is configured as a one-piece skid, and includes an open recessed channel therein to receive a respective connector board from the cargo layer.

Methods, devices, and systems for assembling a pallet are provided. In particular, a pallet is provided that is made from multiple pieces that are bent from an initial planar shape to a final shape. In some embodiments, a transverse piece locks at least one longitudinal piece in the final shape without the use of fasteners or adhesives. The resulting pallet can be loaded with materials and then maneuvered and transported using a forklift. In addition, the pieces can be made from cardboard which significantly reduces the weight of the pallet.

The present invention provides a block protector assembly including a protector contoured to conform to a block of pallet where the pallet includes a plurality of blocks, and an attachment mechanism coupled to the protector, where the attachment mechanism is configured to secure the protector to the block of the pallet, where the protector includes a rigid material. The present invention also provides a method including determining a contour of a block of a pallet, fabricating a protector to follow the contour of the block, and securing the protector to the block. In addition, the present invention provides a protector configured to prevent damage to a block of a pallet, where the protector includes a first side contoured to a first side of the block, a second side contoured to a second side of the block, and a third side contoured to a third side of the block.

The present invention provides a block protector assembly including a protector contoured to conform to a block of pallet where the pallet includes a plurality of blocks, and an attachment mechanism coupled to the protector, where the attachment mechanism is configured to secure the protector to the block of the pallet, where the protector includes a rigid material. The present invention also provides a method including determining a contour of a block of a pallet, fabricating a protector to follow the contour of the block, and securing the protector to the block. In addition, the present invention provides a protector configured to prevent damage to a block of a pallet, where the protector includes a first side contoured to a first side of the block, a second side contoured to a second side of the block, and a third side contoured to a third side of the block.

A pallet includes a top deck and a bottom deck, and spaced apart support blocks coupled between the top and bottom decks and forming a gap therebetween for receiving a lifting member. Each support block includes a mid-section having spaced apart upper and lower surfaces, an upper tower extending from the upper surface of the mid-section, and a lower tower extending from the lower surface. The upper towers are inserted into corresponding upper tower openings in the top deck, and the lower towers are inserted into corresponding lower tower openings in the bottom deck.

Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a base layer. The base layer may include a first base board, a second base board, and a cross-member extending between the first base board and the second base board. The cross-member may include a first end region designed to be detachably coupled to the first base board, a second end region designed to be detachably coupled to the second base board, and at least one curved section positioned between the first end region and the second end region. The cross-member may include a polymer. An intermediate layer may be coupled to the base layer. The intermediate layer may include a plurality of intermediate boards. A top layer may be coupled to the intermediate layer. The top layer may include a plurality of top boards.

A plastic pallet comprising a deck for storing objects to be transported, feet which are formed protruding from a deck underside, and runners which are formed in each case connecting at least two feet to each other on their undersides. The plastic pallet also comprises at least one stiffening structure which comprises lower side rails arranged in the runners, and upper side rails arranged spaced apart therefrom, which are arranged above the lower side rails running parallel thereto. The stiffening structure comprises rungs, each with a predominantly closed surface, which connect the lower side rails in the feet to the upper side rails. The rungs are formed in one piece on the side rails or are connected thereto in each case via contact surfaces in bonded, friction-locking or form-locking manner. As such, the pallet bending stiffness and shear strength in a plane parallel to the deck upper side are increased.