A packaging structure and methods of manufacturing a packaging structure. The packaging structure, for example, an edge protector, a corner board, etc., may generally include a first ply having a first width, a second ply having a second width, and a third ply having a third width wider than the first width and the second width. The second ply may be wrapped around at least one end of the first ply, and the third ply may be wrapped around the first ply and the second ply. The third ply may overlap at a portion (e.g., an intermediate portion, an apex, etc.) of the packaging structure.

A supply of cushioning material for wrapping at least one object comprises a stack formed of a multitude of prefabricated sheets of three-dimensional cushioning material. The invention proposes that adjacent sheets are connected to each other by means of a releasable adhesive system, the adhesive system being designed such that the connection can be released without auxiliary means, i.e. without special heat exposure and without chemicals and without special tools simply by mechanical action, and non-destructively, i.e. without damaging the cushioning material.

A cushion package box includes a box body, a first cushion member and a plurality of paper tubes. The first cushion member is disposed in the box body and the first cushion member has a porous structure. The plurality of paper tubes is disposed in the box body. At least one of the plurality of paper tubes is in contact with the first cushion member. An opening direction of the porous structure is different from an opening direction of the at least one paper tube.

A packaging system for packaging an article and maintaining the article therein can comprise a container, an article positioned in the container, a first anchor member positioned between the article and the container, a second anchor member positioned between the article and the container, and a resilient sheet member comprising a first portion fixed to the first anchor member and a second portion fixed to the second anchor member so as to connect the first anchor member to the second anchor member. The first and second anchor members can be captured between the article and the container so as to maintain tension in the resilient sheet member against the article.

A shipping assembly is described. The assembly includes a shipping container, a bottom structure, and a top structure. The bottom and top structures retain objects in a spaced-apart arrangement within the shipping container. A paperboard sheet is folded into three horizontal layers to form the bottom structure. A first layer has apertures to retain the objects. A second layer is below and spaced apart from the first layer with a substantially flat surface below the first apertures. A third layer is below and spaced apart from the second layer. Another paperboard sheet is folded into two horizontal layers to form the top structure. A fourth layer has another set of apertures to retain the objects. A fifth layer is above and spaced apart from the fourth layer. The apertures are align to position the objects in the shipping container.

Packaging may include cushioning components. Cardboard corrugate cushioning elements may be configured with a folded cardboard spring, lateral stability wrap, and stiffening element. The cushioning components may include mechanical bends formed as creases, that provide resistance to deformation, thereby allowing the cushioning component to absorb impact and vibration, and replacing the need for less environmentally friendly cushioning, such as expanded polystyrene or foam cushioning.

A paperboard protective corner and a method for manufacturing a paperboard protective corner, the paperboard protective corner comprising: a corner body made of a single paperboard sheet comprising first and second side edges, the single paperboard sheet being folded onto itself to form the paperboard protective corner, the single paperboard sheet including a plurality of folds, both the first and second side edges being received in a corresponding fold so as to be unexposed to an exterior of the paperboard protective corner.

A blank for making a tub support that fits inside the top opening of a washing machine to prevent the wash tub from moving relative to the cabinet during shipping and handling. The tub support may comprise a rear folded portion having a plurality of rear tub contact points that contact the wash tub, and a sidewall configured to contact the top edge of the wash tub along a plurality of tub contact points and to contact the rim of the washing machine cabinet along a plurality of cabinet contact points.

A shipping system for shipping planar substrates includes a plurality of planar substrates stacked to form a pack and a plurality of interleaving material including substantially spherical beads positioned between the substrates of the pack and configured to carry a load. Substantially all of the beads have a diameter within 25% of D.sub.max, where D.sub.max is a diameter corresponding to a size of an opening of an upper limit sieve used in the shipping system. Also disclosed are a spacer for use in a shipping system for shipping planar substrates, a wrapped system for shipping planar substrates, a method of wrapping a system for shipping planar substrates, and a powder applicator.

A packaging part (1) for securing an item to be packaged in an outer packaging, has at least one supporting body (2, 16) that acts as a decoupling element. The supporting body is formed as a hollow body and projects from a bearing base. The supporting body (2, 16) has a base with a relatively large cross-section in the area of the bearing base and tapers in a direction away from the bearing base. The supporting body (2, 16) further has in its shell surface at least one line of weakness (14) that divides the supporting body into an upper part and a lower part. The upper part of the supporting body (2, 16) can be pressed along the line of weakness (14), preferably completely, into the lower part under load.