This disclosure is directed to automated warehouse facilities that are configured to assemble mixed pallets. The warehouse facilities can include one or more layer handling devices that are configured to remove layers from pallets in a delayering operational mode, and to add layers to pallets in a palletizing operation mode. The warehouse facilities also may include one or more item retrieval devices that are configured to retrieve individual items from storage racks. The warehouse facilities can include other automated devices as well.

This disclosure is directed to automated warehouse facilities that are configured to assemble mixed pallets. The warehouse facilities can include one or more layer handling devices that are configured to remove layers from pallets in a delayering operational mode, and to add layers to pallets in a palletizing operation mode. The warehouse facilities also may include one or more item retrieval devices that are configured to retrieve individual items from storage racks. The warehouse facilities can include other automated devices as well.

A method of operating a stacking head of a sod harvester includes: (a) repeatedly transferring sod slabs from a transfer station located along a conveyor assembly of the sod harvester to a pallet station of the sod harvester to form a loaded pallet at the pallet station; (b) during replacement of the loaded pallet with an empty pallet, forming a stack of slabs at the transfer station; and (c) transferring the stack of slabs from the transfer station to the pallet station for deposit on the empty pallet when received at the pallet station, and repeating (a) to (c) in a continuous sod harvesting process.

A method of operating a stacking head of a sod harvester includes: (a) repeatedly transferring sod slabs from a transfer station located along a conveyor assembly of the sod harvester to a pallet station of the sod harvester to form a loaded pallet at the pallet station; (b) during replacement of the loaded pallet with an empty pallet, forming a stack of slabs at the transfer station; and (c) transferring the stack of slabs from the transfer station to the pallet station for deposit on the empty pallet when received at the pallet station, and repeating (a) to (c) in a continuous sod harvesting process.

An automated storage and retrieval system includes a storage array of storage locations for case units. An in-out case conveyor is capable of bi-directionally transporting case units to and from the storage array, and an in-out loaded pallet conveyor is capable of bi-directionally transporting loaded pallets towards and away from the storage array. A palletizer-depalletizer cell includes a bi-directional pallet transport system with more than one independently driven pallet transports, each with a different pallet holder independently movable relative to a cell frame. Placement of case units commissioning a pallet layer loading a pallet, and removal of case units decommissioning a pallet layer unloading another pallet are both effected at the common pallet layer interface at a predetermined level of the cell frame. The pallet transports independently index a first and a second of the different pallet holders, each independently holding the pallet loading at the common pallet layer interface.

An automated storage and retrieval system includes a storage array of storage locations for case units. An in-out case conveyor is capable of bi-directionally transporting case units to and from the storage array, and an in-out loaded pallet conveyor is capable of bi-directionally transporting loaded pallets towards and away from the storage array. A palletizer-depalletizer cell includes a bi-directional pallet transport system with more than one independently driven pallet transports, each with a different pallet holder independently movable relative to a cell frame. Placement of case units commissioning a pallet layer loading a pallet, and removal of case units decommissioning a pallet layer unloading another pallet are both effected at the common pallet layer interface at a predetermined level of the cell frame. The pallet transports independently index a first and a second of the different pallet holders, each independently holding the pallet loading at the common pallet layer interface.

An apparatus that forms bundles of glass articles includes a glass article infeed station including an infeed conveyor that continuously transports individual glass articles to a layer separating conveyor. The layer separating conveyor includes a conveyor belt that forms a layer of side-by-side glass articles. A robotic lift assembly is configured to place the layer of side-by-side glass articles together on a layer separation insert. The layer separation insert has side-by-side slots that each receive a single glass article of the layer of side-by-side glass articles.

An apparatus that forms bundles of glass articles includes a glass article infeed station including an infeed conveyor that continuously transports individual glass articles to a layer separating conveyor. The layer separating conveyor includes a conveyor belt that forms a layer of side-by-side glass articles. A robotic lift assembly is configured to place the layer of side-by-side glass articles together on a layer separation insert. The layer separation insert has side-by-side slots that each receive a single glass article of the layer of side-by-side glass articles.

The invention relates to a palletizing system, comprising: a frame extending in an upright direction, an input configured to feed products, a forming device configured to form a layer of products, a palletizing device configured to place the layer of products onto a pallet, and a lift, configured to transport the layer of products along the upright extending frame from a level of the forming device to a level of the palletizing device, wherein the forming device and the palletizing device are arranged one directly above the other. It further relates to a method of palletizing, comprising the steps of feeding products to a forming device arranged on a first level; forming a layer of products by the forming device; transporting the layer of products to a second level; placing the layer of products onto a pallet by a palletizing device that is arranged at said second level; wherein the forming device and the palletizing device are arranged one directly above the other.

The invention relates to a palletizing system, comprising: a frame extending in an upright direction, an input configured to feed products, a forming device configured to form a layer of products, a palletizing device configured to place the layer of products onto a pallet, and a lift, configured to transport the layer of products along the upright extending frame from a level of the forming device to a level of the palletizing device, wherein the forming device and the palletizing device are arranged one directly above the other. It further relates to a method of palletizing, comprising the steps of feeding products to a forming device arranged on a first level; forming a layer of products by the forming device; transporting the layer of products to a second level; placing the layer of products onto a pallet by a palletizing device that is arranged at said second level; wherein the forming device and the palletizing device are arranged one directly above the other.