A cable reel that has at least one support frame having an outwardly extending braking gear member, the outwardly extending gear member being located off-center on the frame; a first flange having a central opening and a first hub portion surrounding the central opening, the central opening having an internal braking gear member engaging the outwardly extending gear member of the frame, thereby rotatably coupling the at least one support frame and the first flange; and a second flange opposing the first flange, the second flange having a second hub portion, the first and second hub portions being configured to mate with one another to support cable, wherein the engagement of the gear members providing a friction for cable payoff.

A method of installing cable on a cable reel that has the steps of providing a cable reel that includes first and second opposing flanges, the first flange having a first hub portion and the second flange having a second hub portion, the first hub portion being longer than the second hub portion, the first hub portion having a plurality of flexible segments; placing a cable coil over the first hub portion and on the first flange so that the first hub portion extends through the cable coil; and inserting the second hub portion inside of the first hub portion, thereby expanding the flexible segments so that flexible segments engage the cable coil.

A kit for forming a reel includes a core, at least a first flange and a second flange. The core has at least a first section and a second section, each forming first cylinders between a first edge and a second edge. The first edge of the first section includes a first lateral protrusion extending therefrom, which has a detent. The second section includes a first receiver configured to receive the first lateral protrusion and engage the detent via a retention structure to at least in part couple the first section to the second section. At least one of the first lateral protrusion and the first receiver is elastically deformable. The first flange can be disposed at a first axial end of the core, and the second flange can be disposed at a second axial end of the core.

A reel includes a core having a first end region defining a plurality of slots, a first flange, and a plurality of latching arrangements configured to, in a connected state, connect the first end region of the core to the first flange. Each respective latching arrangement includes a latch arm having a latching projection that, in the connected state, is arranged in an associated slot of the plurality of slots, and a support member that, in the connected state, supports the latch arm on a side of the latch arm opposite the latching projection so as to disable the latching projection from moving out of the associated slot.

A spool assembly includes a drum having a first axial end and an oppositely disposed second axial end. The drum includes an inner surface that defines a bore that extends through the first and second axial ends. A drum support is disposed in the bore of the drum. The drum support includes a first end and an oppositely disposed second end. The drum support has an exterior surface. The exterior surface of the drum support and the inner surface of the drum define a plurality of channels. A first flange is engaged to the first end of the drum support. A second flange is engaged to the second end of the drum support.

A cable reel that has first and second opposing flanges. The first flange has a first hub portion and the second flange has a second hub portion. The first and second hub portions are axial aligned and configured to mate with one another to support cable. The first hub portion includes an elongated wall extends from the first flange. The elongated wall is sized to support cable. The elongated wall defines an inner area that is configured to accept the second hub portion. The elongated wall includes a plurality of flexible segments. The second hub portion includes a truncated wall that is receivable in the inner area of the first hub portion. The truncated wall includes a tapered outer surface for engaging and expanding the plurality of flexible segments.

A method of installing cable on a cable reel that has the steps of providing a cable reel that includes first and second opposing flanges, the first flange having a first hub portion and the second flange having a second hub portion, the first hub portion being longer than the second hub portion, the first hub portion having a plurality of flexible segments; placing a cable coil over the first hub portion and on the first flange so that the first hub portion extends through the cable coil; and inserting the second hub portion inside of the first hub portion, thereby expanding the flexible segments so that flexible segments engage the cable coil.

A cable reel that has at least one support frame having an outwardly extending braking gear member, the outwardly extending gear member being located off-center on the frame; a first flange having a central opening and a first hub portion surrounding the central opening, the central opening having an internal braking gear member engaging the outwardly extending gear member of the frame, thereby rotatably coupling the at least one support frame and the first flange; and a second flange opposing the first flange, the second flange having a second hub portion, the first and second hub portions being configured to mate with one another to support cable, wherein the engagement of the gear members providing a friction for cable payoff.

A spool assembly includes a drum having a first axial end and an oppositely disposed second axial end. The drum includes an inner surface that defines a bore that extends through the first and second axial ends. A drum support is disposed in the bore of the drum. The drum support includes a first end and an oppositely disposed second end. The drum support has an exterior surface. The exterior surface of the drum support and the inner surface of the drum define a plurality of channels. A first flange is engaged to the first end of the drum support. A second flange is engaged to the second end of the drum support.

A set of blanks for being repeatedly assembled into a reel configuration. A flange blank has pass through slots angularly spaced apart from one another and interlocking apertures angularly aligned with the pass through slots. Each pass through slot is spaced radially from an interlocking aperture. A core blank has a hub portion that is folded toward a core configuration in which it has an annular shape. Push tabs extend outwardly from the hub portion. Each of the push tabs passes through a pass through slot. Each push tab includes a spine and a pair of wings extending outwardly from the spine. The wings of each push tab bend away from a coplanar position with respect to their spine as the push tab is inserted in an interlocking aperture. The wings lockingly engage the flange blank when each push tab is lockingly received in the interlocking aperture.