A preformed cartridge includes a tube. The tube has a length and diameter. The length is greater than the diameter. A plant component is sized to fit within the tube. The plant component is formed from a hardened slurry. The plant component is securely lodged within the tube. The plant component is a plant slurry injected into the tube while wet or can be a plant slurry pre-hardened in a mold before mounting inside the herb tube. The plant component further includes a heater insertion opening and a flow channel. The heater insertion opening is in communication with a flow channel. The flow channel extends along the length of the tube, and the heater insertion opening is parallel to the flow channel.

There is disclosed a method of manufacturing a corrugated polymeric material web for an aerosol-generating article. Polymeric material pellets are first heated to form a p polymeric material melt. A polymeric material web is formed from the polymeric material melt, and the polymeric material web is then worked at an elevated temperature to form a corrugated polymeric material web. The corrugated polymeric material web is then wound onto a bobbin. A preferred polymeric material is polylactic acid.

There is disclosed a method of manufacturing a corrugated polymeric material web for an aerosol-generating article. Polymeric material pellets are first heated to form a p polymeric material melt. A polymeric material web is formed from the polymeric material melt, and the polymeric material web is then worked at an elevated temperature to form a corrugated polymeric material web. The corrugated polymeric material web is then wound onto a bobbin. A preferred polymeric material is polylactic acid.

An inductively heatable aerosol-forming rod for an aerosol-generating article is provided, including: at least one cylindrical core portion including at least one of a first aerosol-forming substrate and a first flavoring material; a first elongate susceptor laterally abutting the core portion at a first side along a longitudinal axis of the rod; a second elongate susceptor laterally abutting the core portion at second side along the longitudinal axis opposite to the first side such that the core portion is sandwiched between the first and the second susceptors; and a sleeve portion arranged around the core portion and the first and the second susceptors, the sleeve portion including at least one of a filler material, a second aerosol-forming substrate, and a second flavoring material. A shaping device for manufacturing of the inductively heatable aerosol-forming rods is also provided.

An inductively heatable aerosol-forming rod for an aerosol-generating article is provided, including: at least one cylindrical core portion including at least one of a first aerosol-forming substrate and a first flavoring material; a first elongate susceptor laterally abutting the core portion at a first side along a longitudinal axis of the rod; a second elongate susceptor laterally abutting the core portion at second side along the longitudinal axis opposite to the first side such that the core portion is sandwiched between the first and the second susceptors; and a sleeve portion arranged around the core portion and the first and the second susceptors, the sleeve portion including at least one of a filler material, a second aerosol-forming substrate, and a second flavoring material. A shaping device for manufacturing of the inductively heatable aerosol-forming rods is also provided.

There is described an aerosol-forming substrate for use in combination with an inductive heating device. The aerosol-forming substrate comprises a solid material which is capable of releasing volatile compounds that can form an aerosol upon heating of the aerosol-forming substrate and at least a first susceptor material for heating the aerosol-forming substrate. The at least first susceptor material is arranged in thermal proximity of the solid material. The aerosol-forming substrate further comprises at least a second susceptor material which has a second Curie-temperature which is lower than a first Curie-temperature of the first susceptor material. The second Curie-temperature of the second susceptor material corresponds to a predefined maximum heating temperature of the first susceptor material. There is also described an aerosol-delivery system.

There is described an aerosol-forming substrate for use in combination with an inductive heating device. The aerosol-forming substrate comprises a solid material which is capable of releasing volatile compounds that can form an aerosol upon heating of the aerosol-forming substrate and at least a first susceptor material for heating the aerosol-forming substrate. The at least first susceptor material is arranged in thermal proximity of the solid material. The aerosol-forming substrate further comprises at least a second susceptor material which has a second Curie-temperature which is lower than a first Curie-temperature of the first susceptor material. The second Curie-temperature of the second susceptor material corresponds to a predefined maximum heating temperature of the first susceptor material. There is also described an aerosol-delivery system.

There is provided a method of extracting one or more volatile compounds of interest from tobacco material, the method comprising the steps of: i) providing tobacco material; ii) subjecting the tobacco material to steam distillation; and iii) extracting one or more volatile compounds of interest from the tobacco material with a solvent; wherein distillation step (ii) and extraction step (iii) are carried out simultaneously and at a pH of no greater than 2, and wherein the period during which both the distillation step (ii) and the extraction step (iii) are carried out is from about 8 to about 20 hours.

There is provided a method of extracting one or more volatile compounds of interest from tobacco material, the method comprising the steps of: i) providing tobacco material; ii) subjecting the tobacco material to steam distillation; and iii) extracting one or more volatile compounds of interest from the tobacco material with a solvent; wherein distillation step (ii) and extraction step (iii) are carried out simultaneously and at a pH of no greater than 2, and wherein the period during which both the distillation step (ii) and the extraction step (iii) are carried out is from about 8 to about 20 hours.

A method of forming an oral product includes extruding a mixture, conveying the extruded mixture through one or more pairs of forming rollers, and cutting the extruded mixture into one or more oral products. The mixture can include polymer and at least one flavorant, sweetener, active ingredient, or combination thereof. The extruded mixture forms an extrudate having a predetermined cross-sectional shape. The one or more pairs of forming rollers abut to define a passage there between as each forming roller rotates. The passage has a cross-sectional shape corresponding to the predetermined cross-sectional shape. The method can be performed using a machine including an extruder, one or more pairs of forming rollers, and a cutting device.