Presented is a smoking product making system as well as methods for producing a plurality of smoking products. The smoking product making system comprises a receptacle configured to releasably hold pre rolled cones, a closure device configured for closing the top end of the pre rolled cones filled with smoking material, and an ejector device configured to push the bottom end of each pre rolled cone. The smoking product making system as well as method is capable of simultaneously producing a plurality of finished smoking products (such as cigarettes) with equal precision by enabling application of equal force for closing the top ends of the pre rolled cones.

An enclosed cannabis cigarette preparation system that includes an indexing module configured to accept a plurality of pre-rolled cones, each having a sealed end and an open end, and to move the pre-rolled cones through a plurality of stations. The system further includes a filling module configured to dispense, at a first station, a portion of cannabis shake material into the open end of each of the pre-rolled cones to form loosely filled cones; a tamping module configured to compress, at a second station, the cannabis shake material in each of the loosely filled cones to form tamped cones; a de-clogging module; and a pinching module configured to pinch-twist, at a third station, the open end of each of the pre-rolled cones to form rolled cigarettes.

An enclosed cannabis cigarette preparation system that includes an indexing module configured to accept a plurality of pre-rolled cones, each having a sealed end and an open end, and to move the pre-rolled cones through a plurality of stations. The system further includes a filling module configured to dispense, at a first station, a portion of cannabis shake material into the open end of each of the pre-rolled cones to form loosely filled cones; a tamping module configured to compress, at a second station, the cannabis shake material in each of the loosely filled cones to form tamped cones; a de-clogging module; and a pinching module configured to pinch-twist, at a third station, the open end of each of the pre-rolled cones to form rolled cigarettes.

A method for assembling a cigarette involves placing a cigarette starter cone in an internal cavity of a holding fixture carried on a translatable carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A method for assembling a cigarette involves placing a cigarette starter cone in an internal cavity of a holding fixture carried on a translatable carriage at a first station, moving the carriage to a second station, loading a quantity of content into the cone at the second station by a content loading mechanism, moving the carriage to a third station, packing the loaded content in the cigarette starter cone at the third station by a packing mechanism flowing pressurized gas, moving the carriage to a fourth station, exposing the open end of the cigarette starter cone at the fourth station, clamping an exposed portion of the paper cone at the open end by a twister mechanism, activating the twister mechanism, rotating the twister mechanism at least one full turn, twisting the open end closed, and releasing the paper cone, and opening the holding fixture, releasing the packed and twisted-closed cigarette.

A system and method for closing and sealing a cone filled with a smokable material provides a cone filler control system, a plurality of cone inserts each including a tapered inner wall defining a taper lock area for holding a cone filled with smokable material, and an insert ring provided at a lower end of each cone insert, each of the plurality of cone inserts removably inserted in corresponding cone receptacles residing in a cone carousel, a cone tamper actuator for compacting smokable material in a filled cone, a cone closer system including a gripper actuator for closing the cone top of the filled cone, and a cone sealing drive system including a motor with a drive wheel operated to impart a rotational force on the insert ring of each cone insert to rotate both the cone insert and a filled cone to form a wick seal at the end of the filled cone.

A system and method for closing and sealing a cone filled with a smokable material provides a cone filler control system, a plurality of cone inserts each including a tapered inner wall defining a taper lock area for holding a cone filled with smokable material, and an insert ring provided at a lower end of each cone insert, each of the plurality of cone inserts removably inserted in corresponding cone receptacles residing in a cone carousel, a cone tamper actuator for compacting smokable material in a filled cone, a cone closer system including a gripper actuator for closing the cone top of the filled cone, and a cone sealing drive system including a motor with a drive wheel operated to impart a rotational force on the insert ring of each cone insert to rotate both the cone insert and a filled cone to form a wick seal at the end of the filled cone.

The technology described herein generally relates to an automated packaging apparatus and system that packages loose particles into a conical container as well as the final folded packages. More specifically, loose plant matter, such as crumbled dried leaves, are supplied to successive paper cones. The apparatus packs the crumbled leaves into the cones, closes the wide top portion of the cone into a precise shape, and then runs a quality control check to ensure that the final filled cone meets preset specifications.

A cone closure apparatus for production of smoking articles includes: (a) a frame; and (b) at least one cone holder supported by the frame and extending along an axis. The cone holder has a lower grip surface for applying a rotational force about the axis to an outer surface of a lower filled portion of a cone received in the cone holder. The cone having an upper empty portion disposed above the lower filled portion and protruding clear of the lower grip surface to receive a counter-rotational force about the axis, in a direction opposite the rotational force. The closure apparatus further includes (c) a drive supported by the frame for applying at least one of the rotational force and the counter-rotational force to twist the upper empty portion closed when the drive is energized.

A cone closure apparatus for production of smoking articles includes: (a) a frame; and (b) at least one cone holder supported by the frame and extending along an axis. The cone holder has a lower grip surface for applying a rotational force about the axis to an outer surface of a lower filled portion of a cone received in the cone holder. The cone having an upper empty portion disposed above the lower filled portion and protruding clear of the lower grip surface to receive a counter-rotational force about the axis, in a direction opposite the rotational force. The closure apparatus further includes (c) a drive supported by the frame for applying at least one of the rotational force and the counter-rotational force to twist the upper empty portion closed when the drive is energized.