A method to form a laminar integral skin of a honeycomb structure is provided. The method includes extruding a ceramic precursor batch through a die with feedholes in entry side and slots in exit face of the die to form the honeycomb structure. In a region on the periphery of the die configured to form the cell matrix, a series of concentric slots around the matrix in the exit face of the die are configured to feed skin onto the matrix. Ring sections between concentric slots are angled away from the center and a mask is disposed on top of the periphery producing a channel for extruded skin to meet and bond to extruded matrix. Optionally, slots in the skin-forming ring sections enhance knitting between laminar skin layers. The die and honeycomb body having uniform integral skin are also provided.

Provided is a honeycomb filter, including: a pillar-shaped honeycomb substrate having an inflow end face and an outflow end face and including a porous partition wall surrounding a plurality of cells; and a plugging portion disposed at any one of ends of the cells at the inflow end face and at the outflow end face. In a cross section orthogonal to an extending direction of the cells, inflow cells have a pentagonal or a hexagonal shape, and outflow cells have a square shape. The cells are configured that the inflow cells surround one outflow cell and one side of an inflow cell and one side of an adjacent outflow cell are parallel to each other. The partition wall is configured that thickness of a first partition wall disposed between the inflow cells and the outflow cells is larger than thickness of a second partition wall disposed between the inflow cells.

A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion, wherein the partition wall defining inflow cells includes partition wall parts making up sides of polygon that is sectional shape of each cell, the partition wall parts each having a surface that is a face defining the inflow cell, the partition wall part is either a first partition wall part loaded with the exhaust-gas purifying catalyst on the surface so that a percentage of the area loaded therewith exceeds 10%, or a second partition wall part loaded with the exhaust-gas purifying catalyst so that a percentage of the area loaded therewith is 10% or less, and the partition wall is configured to include one or more the first partition wall parts and one or more the second partition wall parts as the partition wall parts.

A honeycomb filter includes a pillar-shaped honeycomb substrate and a plugging portion provided at an end portion on either an inflow or outflow end face side of cells, wherein, in a section orthogonal to the cell extending direction, the shapes of an inflow cell having the plugging portion and an outflow cell having the plugging portion are hexagonal. In the plurality of cells, a plurality of inflow cells surround one outflow cell such that one side of the inflow cell and one side of the outflow cell adjacent to the inflow cell are parallel. The partition wall includes a first partition wall and a second partition wall, at least one of the first partition walls is configured such that a ratio of a thickness of the second partition wall to the first partition wall is 1.0 to 2.5, and a total open frontal area is 35% to 95%.

Provided is a honeycomb filter, including: a pillar-shaped honeycomb substrate having an inflow end face and an outflow end face and including a porous partition wall surrounding a plurality of cells; and a plugging portion disposed at any one of ends of the cells at the inflow end face and at the outflow end face. In a cross section orthogonal to an extending direction of the cells, inflow cells have a pentagonal or a hexagonal shape, and outflow cells have a square shape. The cells are configured that the inflow cells surround one outflow cell and one side of an inflow cell and one side of an adjacent outflow cell are parallel to each other. The partition wall is configured that thickness of a first partition wall disposed between the inflow cells and the outflow cells is smaller than thickness of a second partition wall disposed between the inflow cells.

A plugged honeycomb segment includes a honeycomb segment having a quadrangular prism shape which includes porous partition walls arranged to surround a plurality of cells and an outermost circumferential wall, and a plugging portion, wherein a porosity of the partition walls is 30 to 70%, in a cross section orthogonal to the cell extending direction, an inflow cell surrounded by the partition walls is a hexagon, and an outflow cell is a square, one outflow cell is surrounded by four inflow cells, the cell located at the outermost circumference includes a complete cell and an incomplete cell, and a thickness of the outermost circumferential wall in contact with the incomplete cell (T1), a thickness of the outermost circumferential wall in contact with the complete cell (T2), and a thickness of the partition walls (WT), satisfy 0.200 mm<T1<T2(WT) and T20.700 mm.

A honeycomb structure body is constituted of a circumferential region including the outermost circumference in a cross section of the honeycomb structure body which is perpendicular to an extending direction of cells, and a central region excluding the circumferential region. The circumferential region includes a specific circumferential region in which pressure loss with soot when an amount of the deposited soot is 4 g/L is higher than the pressure loss with soot of the central region as much as 15% or more and in which an open frontal area of the circumferential region is the same as or larger than an open frontal area of the central region. In the cross section of the honeycomb structure body, a ratio of an area of the specific circumferential region is 5% or more to a total area of the circumferential region and the central region.

A plugged honeycomb structure includes a plurality of honeycomb segments, a bonding layer, and plugging portions plugging open ends of cells of the honeycomb segments. The honeycomb segments include circumferential segments and central segments. The circumferential segments include at least one specific circumferential segment in which pressure loss with soot when an amount of the deposited soot is 4 g/L is higher than the pressure loss with soot of the central segment as much as 15% or more and in which an open frontal area of the circumferential segment is the same as or larger than an open frontal area of the central segment. In a cross section of a honeycomb structure body which is perpendicular to an extending direction of the cells, a ratio of an area of the specific circumferential segment is 4% or more to a total area of the circumferential segments and the central segments.

A honeycomb filter includes a honeycomb structure body having porous partition walls arranged to surround cells, in a cross section of the honeycomb structure body which is perpendicular to an extending direction of the cells, a value of a porosity of the partition wall in a partitioning region between the inflow cell and the outflow cell is defined as a porosity A, among intersecting portions where partitioning regions of the partition walls between the cells intersect one another, a value of a porosity of the partition wall in an intersecting portion between the two inflow cells is defined as a porosity B, and a value of A/B obtained by dividing the porosity A by the porosity B is from 0.50 to 0.95.

An emissions control substrate for treating exhaust from an engine including a plurality of hexagonal cells extending between a first end and a second end of the substrate. Wash coats are at an interior of the hexagonal cells. At an inner region of the substrate through which a longitudinal axis of the emissions control substrate extends, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells two are plugged at the first end and open at the second end, and one is open at the first end and plugged at the second end. At an outer region of the substrate surrounding the inner region, for every group of three adjacent hexagonal cells of the plurality of hexagonal cells, one is plugged at the first end and open at the second end, and two are open at the first end and plugged at the second end.