An aftertreatment system includes an exhaust gas conduit, a mixer, and a mixing flange. The exhaust gas conduit includes an inner surface. The exhaust gas conduit has a conduit diameter d.sub.c. The mixer includes a mixer body and an upstream vane plate. The upstream vane plate has a plurality of upstream vanes. At least one of the plurality of upstream vanes is coupled to the mixer body. The mixing flange is disposed downstream of the mixer. The mixing flange includes a mixing flange opening having a mixing flange opening diameter d.sub.mf. 0.30*d.sub.cd.sub.mf0.95*d.sub.c.

A mixing baffle for mixing a fluid flow in a static mixer includes a mixing element support structure extending along a longitudinal direction and a first set of moveable mixing elements coupled to the mixing element support structure. The first set of moveable mixing elements is formed in a first configuration and moves to a second configuration when the mixing baffle is inserted into a tubular conduit. In the second configuration, the first set of moveable mixing elements is optimized for mixing fluids and defines a plurality of undercuts that are difficult to mold. The mixing baffle may also include a second set of stationary mixing elements that interlace with the first set of moveable mixing elements when the first set of moveable mixing elements moves to the second configuration.

The contacting device for countercurrent contacting of fluid streams and having a first pair of intersecting grids of spaced-apart and parallel deflector blades and a second pair of intersecting grids of spaced-apart and parallel deflector blades. The deflector blades in each one of the grids are interleaved with the deflector blades in the paired intersecting grid and may have uncut side portions that join them together along a transverse strip where the deflector blades cross each other or adjacent opposed ends of the deflector blades and cut side portions that extend from the uncut side portions to the ends of the deflector blades. At least some of the deflector blades have directional tabs and associated openings to allow portions of the fluid streams to pass through the deflector blades to facilitate mixing of the fluid streams.

An assembly for mixing liquid within a gas flow includes a hollow conduit that is configured for containing a flow of gas and liquid droplets. The assembly includes a hollow conduit having an inner wall and configured for containing a flow of gas and liquid droplets. A first plurality of spaced blades is disposed in the conduit in a first plane. A second plurality of spaced blades are disposed in the conduit in a second plane disposed downstream of the first plane, the second plurality of spaced blades being circumferentially offset from the first plurality of spaced blades. A third plurality of spaced blades are disposed in the conduit in a third plane disposed downstream of the second plane, the third plurality of spaced blades being circumferentially offset from the second plurality of spaced blades.

A mixing system for an aftertreatment system is disclosed. The mixing system includes a mixing tube. The mixing tube is provided in fluid communication with an exhaust conduit. The mixing system also includes a reductant injector positioned at an injection location on the mixing tube. The mixing system further includes a mixer assembly positioned downstream of the injection location. The mixer assembly includes a plurality of mixing elements provided in a series arrangement, such that each of the plurality of mixing elements is provided downstream of one another.

A mixer includes a plurality of blades extending along a longitudinal axis. The blades are arranged in a single row, and are axially spaced from each other along a transverse axis. Each of the blades defines a window. Each of the blades includes an upstream portion, and a downstream portion. Each of the blades includes a bend at the window that forms an interior blade angle between its respective upstream portion and its respective downstream portion. The single row of the blades is arranged to include a first group of blades and a second group of blades. The interior blade angle of each of the blades in the first group faces in a first axial direction along the transverse axis. The interior blade angle of each of the blades in the second group faces in a second axial direction along the transverse axis.

A mixer includes a plurality of blades extending along a longitudinal axis. The blades are arranged in a single row, and are axially spaced from each other along a transverse axis. Each of the blades defines a window. Each of the blades includes an upstream portion, and a downstream portion. Each of the blades includes a bend at the window that forms an interior blade angle between its respective upstream portion and its respective downstream portion. The single row of the blades is arranged to include a first group of blades and a second group of blades. The interior blade angle of each of the blades in the first group faces in a first axial direction along the transverse axis. The interior blade angle of each of the blades in the second group faces in a second axial direction along the transverse axis.

The contacting device for countercurrent contacting of fluid streams and having a first pair of intersecting grids of spaced-apart and parallel deflector blades and a second pair of intersecting grids of spaced-apart and parallel deflector blades. The deflector blades in each one of the grids are interleaved with the deflector blades in the paired intersecting grid and may have uncut side portions that join them together along a transverse strip where the deflector blades cross each other or adjacent opposed ends of the deflector blades and cut side portions that extend from the uncut side portions to the ends of the deflector blades. At least some of the deflector blades have directional tabs and associated openings to allow portions of the fluid streams to pass through the deflector blades to facilitate mixing of the fluid streams.

A static mixer for liquids or gases includes a housing having a continuous inner surface defining a fluid flow path for liquids or gases, an inlet to the fluid flow path, and an outlet from the fluid flow path, and an insert extending longitudinally through the fluid flow path between the inlet and the outlet. The insert is elastically expansive to exert outwardly directed pressure against the continuous inner surface of the housing. In one embodiment, the insert is hollow and has deflectors dispersed therethroughout and each projecting inwardly into the fluid flow path. In another embodiment, the insert includes a helical deflector extending inwardly into the fluid flow path from the continuous inner surface, and helically about a longitudinal axis of the housing.

A mixing and/or evaporating device (12) for an exhaust system (5) of an internal combustion engine (1) encloses in the circumferential direction a cross section, through which flow is possible. The device (12) has two mutually opposite long side walls (21, 22) and two mutually opposite short side walls (23, 24). The short side walls (23, 24) connect each the two long side walls (21, 22) to one another. A plurality of guide blades (25), which project in the direction of the other long side wall (21, 22) and are set at an angle in relation to the axial direction (20), are arranged at at least one axial end (26, 27) at at least one long side wall (21, 22). Additional guide blades (29) are arranged at at least one long side wall (21, 22) at a distance (s) in the axial direction (20) from an axial end (26).