Patent classifications
B01J29/7615
THERMALLY STABLE NH3-SCR CATALYST COMPOSITIONS
A catalyst composition comprising a mixture of (a) a zeolite compound in an amount of from 10% to 60% by weight, wherein the zeolite compound comprises cations selected from Fe.sup.2+, Fe.sup.3+, Cu.sup.+, Cu.sup.2+ or mixtures thereof, and (b) a ceria/zirconia/alumina composite oxide, wherein the alumina content in said composite oxide is in the range of 20 to 80% by weight, in particular of 40 to 60% by weight,
a catalyst comprising such catalyst composition and its use for exhaust gas after-treatment of diesel and lean burn engines.
NANO-SIZED ZEOLITE SUPPORTED CATALYSTS AND METHODS FOR THEIR PRODUCTION
According to one or more embodiments described, a zeolite supported catalyst may be synthesized by a process that includes combining a colloidal mixture with a metal oxide support material to form a support precursor material, processing the support precursor material to form a support material, and impregnating the support material with one or more metals to form the zeolite supported catalyst. The colloidal mixture may include nano-sized zeolite crystals, and the nano-sized zeolite crystals may have an average size of less than 100 nm.
Selective catalytic reduction catalyst
A selective catalytic reduction (SCR) catalyst includes a support layer. A copper-loaded chabazite (Cu/CHA) layer is supported on the support layer. A copper-loaded beta zeolite (Cu/beta) is supported on the Cu/CHA layer. The Cu/beta may be hydrothermally pre-aged prior to use of the SCR catalyst in a vehicle. The pre-aged Cu/beta is essentially free of phosphorous (P), calcium (Ca), zinc (Zn), sodium (Na), potassium (K), magnesium (Mg), iron (Fe), CaSO.sub.4, Ca.sub.19Zn.sub.2(PO.sub.4).sub.14, CaZn.sub.2(PO.sub.4).sub.2, ash, and/or soot.
HONEYCOMB STRUCTURE
The honeycomb structure includes a honeycomb structure body made of a zeolite material containing at least a coarse particle zeolite having a large average particle diameter (coarse zeolite particles). A fine particle zeolite having an average particle diameter smaller than that of the coarse particle zeolite (fine zeolite particles), and an inorganic bonding material, the coarse particle zeolite (the coarse zeolite particles) is a chabazite type zeolite in which an average particle diameter of primary particles is 2 μm or more and 6 μm or less, and in the fine particle zeolite (the fine zeolite particles), an average particle diameter of primary particles is 0.02 μm or more and smaller than 2 μm, and in the zeolite material which is comprised the honeycomb structure body, a ratio of a volume of pores having pore diameters of 0.02 to 0.15 μm to a volume of all pores is 42% or less.
MANUFACTURING METHOD OF HONEYCOMB STRUCTURE
The manufacturing method includes a step of mixing a coarse particle zeolite, a fine particle zeolite, and a raw material of an inorganic bonding material to prepare a zeolite raw material; a step of forming the prepared zeolite raw material into a honeycomb shape to prepare a honeycomb formed body; and a step of firing the prepared honeycomb formed body to prepare the honeycomb structure. In the step of preparing the zeolite raw material, as the coarse particle zeolite, a chabazite type zeolite having a specific average particle diameter, the fine particle zeolite having a specific average particle diameter, the raw material of the inorganic bonding material which includes at least basic aluminum lactate is used.
MULTIPLE ZEOLITE HYDROCARBON TRAPS
Hydrocarbon (HC) traps are disclosed. The HC trap may include a first zeolite material having an average pore diameter of at least 5.0 angstroms and configured to trap hydrocarbons from an exhaust stream and to release at least a portion of the trapped hydrocarbons at a temperature of at least 225° C. The HC trap may also include a second zeolite material having an average pore diameter of less than 5.0 angstroms or larger than 7.0 angstroms. One or both of the zeolite materials may include metal ions, such as transition, Group 1A, or platinum group metals. The HC trap may include two or more discrete layers of zeolite materials or the two or more zeolite materials may be mixed. The multiple zeolite HC trap may form coke molecules having a relatively low combustion temperature, such as below 500° C.
METHOD FOR PRODUCING OLIGOSILANE
An object of the present invention is to provide a method for producing oligosilane and in particular to provide a method that can efficiently produce oligosilane at lower temperatures and with an improved yield and selectivity. In the dehydrogenative coupling reaction of hydrosilane, oligosilane can be efficiently produced at an improved selectivity for oligosilane, and in particular at an improved selectivity for disilane, by carrying out the reaction in the presence of zeolite having pores with a minor diameter of at least 0.43 nm and a major diameter of not more than 0.69 nm.
EMISSIONS TREATMENT SYSTEMS WITH TWC CATALYSTS AND SCR-HCT CATALYSTS
An emissions treatment system for an exhaust stream of an internal combustion engine including hydrocarbons, carbon monoxide, and nitrogen oxides is provided. The disclosed system can include an exhaust conduit in fluid communication with the internal combustion engine via an exhaust manifold; a first three-way conversion catalyst (TWC-1) located downstream of the internal combustion engine in the exhaust conduit; an SCR-HCT catalyst comprising a selective catalytic reduction catalyst and a hydrocarbon trap downstream of the TWC-1 in the exhaust conduit; and a third catalyst downstream of the SCR-HCT combination in the exhaust conduit, the third catalyst comprising a platinum group metal (PGM) e.g., in an amount effective to oxidize hydrocarbons. Methods of making and using such systems and components thereof are also provided.
METHOD FOR PRODUCING METAL EXCHANGED MICROPOROUS MATERIALS BY SOLID-STATE ION EXCHANGE
A method is disclosed for the preparation of a metal exchanged microporous materials, e.g. metal exchanged silicoaluminophosphates or metal exchanged zeolites, or mixtures of metal exchanged microporous materials, comprising the steps of providing a dry mixture of a) one or more microporous materials that exhibit ion exchange capacity and b) one or more metal compounds; heating the mixture in a gaseous atmosphere containing ammonia and one or more oxides of nitrogen to a temperature and for a time sufficient to initiate and perform a solid state ion exchange of ions of the metal compound and ions of the microporous material; and obtaining the metal-exchanged microporous material.
Method for removing N2O and NOx from the nitric acid production process, and an installation suitable for same
The invention relates to a process and apparatus for preparing nitric acid by catalytic oxidation of NH.sub.3 by means of oxygen and subsequent reaction of the NO.sub.x formed with an absorption medium in an absorption tower, which comprises a catalyst bed for N.sub.2O decomposition arranged in the process gas downstream of the catalytic NH.sub.3 oxidation and upstream of the absorption tower in the flow direction and a catalyst bed for NO.sub.x reduction and effecting a further decrease in the amount of N.sub.2O arranged in the tailgas downstream of the absorption tower in the flow direction, wherein the amount of N.sub.2O removed in the catalyst bed for N.sub.2O removal arranged in the process gas is not more than that which results in an N.sub.2O content of >100 ppmv and a molar N.sub.2O/NO.sub.x ratio of >0.25 before entry of the tailgas into the catalyst bed for NO.sub.x reduction and the catalyst bed for NO.sub.x reduction and effecting a further decrease in the amount of N.sub.2O arranged in the tailgas contains at least one iron-loaded zeolite catalyst and NH.sub.3 is added to the tailgas before entry into the catalyst bed in such an amount that an NO.sub.x concentration of <40 ppmv results at the outlet from the catalyst bed and the operating parameters are selected in such a way that an N.sub.2O concentration of <200 ppmv results.