A chemical plant or a petrochemical plant or a refinery may include one or more pieces of equipment that process one or more input chemicals to create one or more products. For example, catalytic dehydrogenation can be used to convert paraffins to the corresponding olefin. A delta temperature controller may determine and control differential temperature across the reactor, and use a delta temperature to control a set point for a heater temperature controller. By doing so, the plant may ramp up a catalytic dehydrogenation unit faster and ensure it does not coke up the catalyst and/or foul a screens too quickly. Catalyst activity may be taken into account and allow the plant to have better control over production and run length of the unit.

A method for analyzing a catalyst in a catalytic reactor that operates under non-isothermal conditions includes the steps of: positioning a catalyst basket within a catalyst bed within the catalytic reactor, the catalyst basket containing catalyst material the forms the catalyst bed; operating the catalytic reactor, the catalyst basket having dimensions such that a temperature difference (T) along an axial direction (height) of the catalyst basket is non-isothermal; and analyzing the catalyst material contained within the catalyst basket. The temperature difference (T) is, in one embodiment, within a range of 1 C. to 40 C. and preferably, within a range of 5 C. to 25 C.

A multi-stage dehydrogenation process including contacting, in a first stage, a feed stream comprising a hydrocarbon and steam with a dehydrogenation catalyst under dehydrogenation conditions to yield a first stage effluent, heating the first stage effluent, and contacting, in a second stage, the heated first stage effluent with a dehydrogenation catalyst under dehydrogenation conditions to yield a second stage effluent comprising a dehydrogenation product, wherein the first stage includes a first reactor and a second reactor arranged in parallel, and wherein the second stage includes a third reactor connected in series with the first reactor and the second reactor. A multi-stage dehydrogenation system for carrying out dehydrogenation is also provided.

A method for fluid catalytic cracking (FCC) of petroleum oil feedstock includes reacting the petroleum oil feedstock with a catalyst mixture in a reaction zone of an FCC unit to obtain a product stream including desulfurized hydrocarbon product, unreacted petroleum oil feedstock, and spent catalyst. During the reacting a process control system develops a process model based on data collected during the reacting, the process model characterizing a relationship among the feed rate of the base cracking catalyst, the feed rate of the FCC additive, the operating conditions, the composition of the product stream, and emissions from the reaction; and one or more of (i) a target feed rate of the base cracking catalyst, (ii) a target feed rate of the FCC additive, and (iii) one or more target operating conditions of the reaction in the reaction zone to reduce the emissions from the FCC unit and to increase a yield of the desulfurized hydrocarbon product in the product stream are determined.

A method of manufacturing lithium-metal nitride including suspending a lithium-metal-oxide-powder (LMOP) within a gaseous mixture, incrementally heating the suspended LMOP to a holding temperature of between 400 and 800 degrees Celsius such that the LMOP reaches the holding temperature, and maintaining the LMOP at the holding temperature for a time period in order for the gaseous mixture and the LMOP to react to form a lithium-metal nitride powder (LMNP).

The present invention relates to a process and apparatus for withdrawing polymer agglomerates from a fluidised bed polymerisation reactor, the polymerisation reactor comprising a bottom zone having a generally conical shape and no fluidisation grid. The agglomerates are withdrawn by using an agglomerate trap below the bottom zone. A value of a process variable indicative of the content of agglomerates in the agglomerate trap is measured and the opening time of the valves transferring polymer to and from the agglomerate trap is adjusted based on the measured value.

Disclosed is a system and method for wirelessly monitoring 5 process conditions within a reactor vessel. A plurality of sensor-enabled radio frequency identification (RFID) tags are disposed at unspecified or random locations throughout a catalyst bed of a vessel and are used to measure various conditions within the vessel. The sensor-enabled RFID tags are encoded with individual identification codes and are wirelessly linked to multiple 10 transceivers. The use of multiple transceivers allows for the application of triangulation methods to identify the location of each of the sensor-enabled RFID tags in threedimensional space and for the interrogation of each sensor-enabled RFID tag to receive responsive transponder signals that carry information representative of the sensed condition within the reactor.

A continuous slurry-bed tank reactor, comprising a tank reactor body, an agitator, and tubular separation membranes. A method of using the continuous slurry-bed tank reactor comprising adding a catalyst, feeding reactants, stopping feeding the reactants, starting a heating system, changing directions of the reactants flowing through the tubular separation membranes.

Disclosed herein are various examples of systems, methods and devices for an oxygen reduction system with a universally compatible, adaptive front end that can be coupled with various different gas sources, wherein the oxygen reduction system determines its operations separate and independent from any signal lines from any upstream components or systems. In one example, the oxygen reduction system determines its functions, operations, and operational states from parameters that it measures from the input gas stream and other internal measurements. In this manner, installation of an oxygen reduction system is simplified, time-efficient and universal, and embodiments of the present disclosure provide for oxygen reduction systems that can be installed in a variety of different environments, applications, and with new or existing natural gas productions sites.

A system and method is disclosed for efficiently sulfiding metal catalyst resident in a reactor vessel comprises a sulfiding module and a hydrogen sulfide detection module and a remote computer all arranged and configured to communicate wirelessly and to allow remote control and monitoring of the modules and sulfiding process.