B01J2219/00231

Slurry loop reactor bad catalyst range control

A process for maintaining an optimum polymerization process in a continuous loop polymerization reactor by driving a catalyst feed range set-point around a bad catalyst set-point range using a bad catalyst feed rate program to vary the catalyst feed rate for differing periods of time between previously determined good catalyst feed rates.

SYSTEMS, METHODS AND MATERIALS FOR STABLE PHASE SYNGAS GENERATION

Systems and methods generally involve processing a gaseous reducing agent and a gaseous reforming agent to produce syngas in the presence of a stable-phase change metal-oxide based oxygen carrier. During operation, an oxygen content is measured for a reactor input stream and a reactor output stream. A percent oxygen depletion of the metal oxide is determined using an initial oxygen content of the metal oxide, the oxygen content of the input stream, and the oxygen content of the output stream. Based on the percent oxygen depletion, a mole ratio of reducing gas to oxidant in the input stream may be adjusted accordingly.

LEARNING APPARATUS, OPERATION METHOD OF LEARNING APPARATUS, OPERATION PROGRAM OF LEARNING APPARATUS, AND OPERATING APPARATUS
20220091589 · 2022-03-24 · ·

There are provided a learning apparatus, an operation method of the learning apparatus, an operation program of the learning apparatus, and an operating apparatus capable of further improving accuracy of prediction of a quality of a product by a machine learning model in a case where learning is performed by inputting, as learning input data, multi-dimensional physical-property relevance data, which is derived from multi-dimensional physical-property data of the product, to the machine learning model. In the learning apparatus, a first processor derives, as learning input data, multi-dimensional physical-property relevance data which is related to multi-dimensional physical-property data. A first processor inputs the learning input data to the machine learning model, performs learning, and outputs the machine learning model as a learned model to be provided for actual operation.

Fenton apparatus for safety of industrial exothermic reactions

A Fenton apparatus of the present disclosure includes a reactor vessel, gas injection inlets that allow ejection of aeration coolant perpendicular to axis of the reactor vessel to agitate a reaction composition present in the reactor vessel under vortex conditions, a jacket cooling loop encasing the reactor vessel to allow circulation of a jacket coolant selected from a group consisting of forced air, nitrogen gas, and water, a coil cooling loop coiling around the reactor vessel to allow circulation of a coil coolant selected from a group consisting of forced air, nitrogen gas, water, and carbon dioxide. Multiple programmable solenoid valves are provided to individually control injection of the aeration coolant, the jacket coolant, and the coil coolant. A controller is provided to communicate with a temperature sensor and each programmable solenoid valve.

Use of turbidimeter for measurement of solid catalyst system component in a reactor feed

A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of the reactor feed stream, wherein the reactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the reactor feed stream into a concentration of the solid component in the reactor feed stream. A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of a precontactor feed stream, wherein the precontactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the precontactor feed stream into a concentration of the solid component in a precontactor effluent stream, wherein the precontactor effluent stream comprises the reactor feed stream.

Reactor layout for methanol production from low quality synthesis gas
11117851 · 2021-09-14 · ·

A reactor layout for a process of methanol production from low quality synthesis gas, in which relatively smaller adiabatic reactors can be operated more efficiently, some of the inherent disadvantages of adiabatic reactors for methanol production are avoided. This is done by controlling the outlet temperature in the pre-converter by rapid adjustment of the recycle gas, i.e. by manipulating the gas hourly space velocity in the pre-converter.

Device for carrying out a chemical reaction by a continuous method

A device for carrying out a chemical reaction by a continuous method has a reactor with at least two reactor sections which define a direction of flow. The reactor has plug flow properties along the direction of flow. A recirculation line is present to withdraw a partial flow from the reactor at a first point and return it to the reactor at a second point located above the first point in the direction of flow. Means are provided which prevent a temperature increase in the reactor over a predetermined temperature range, for example change of more than approximately 50 K.

Slurry Loop Reactor Bad Catalyst Range Control

A process for maintaining an optimum polymerization process in a continuous loop polymerization reactor by driving a catalyst feed range set-point around a bad catalyst set-point range using a bad catalyst feed rate program to vary the catalyst feed rate for differing periods of time between previously determined good catalyst feed rates.

Elastomer rheology system and process
10870097 · 2020-12-22 · ·

An elastomer rheology process can include: receiving material formation data associated with an elastomer; conveying the elastomer towards one or more rollers that compress and stretch the elastomer according to a predetermined rolling profile comprising roller gap and speed settings; sensing a first dimension of a first portion of the elastomer before the first portion of the elastomer is passed through the sheeter; sensing a second dimension of a second portion of the elastomer after the second portion of the elastomer is passed through the sheeter; and calculating an elastomer property of the elastomer based on the controlled roller gap width, a measured roller force, the first dimension, and the second dimension.

Use of Turbidimeter for Measurement of Solid Catalyst System Component in a Reactor Feed
20200319103 · 2020-10-08 ·

A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of the reactor feed stream, wherein the reactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the reactor feed stream into a concentration of the solid component in the reactor feed stream. A method of monitoring a solid component of a reactor feed stream in a polymer production system, comprising (a) measuring a turbidity of a precontactor feed stream, wherein the precontactor feed stream comprises a solid component of a polymerization catalyst system, and (b) translating the turbidity of the precontactor feed stream into a concentration of the solid component in a precontactor effluent stream, wherein the precontactor effluent stream comprises the reactor feed stream.