A catalytic reactor is provided comprising a plurality of first flow channels including a catalyst for a first reaction; a plurality of second flow channels arranged alternately with the first flow channels; adjacent first and second flow channels being separated by a divider plate (13a, 13b), and a distributed temperature sensor such as an optical fibre cable (19). The distributed temperature sensor may be located within the divider plate, or within one or 10 more of the flow channels.

Certain configurations described herein comprise a reformer that is operative to liberate hydrogen gas from a hydrogen-rich feedstock in a catalytic reforming reaction, where a hydrogen purifier is effective to remove and purify hydrogen gas, in a thermally integrated assembly combining the reformer and purifier. Methods of using the combined reformer/purifier are also described.

In a catalytic reactor including catalyst carriers inserted into a plurality of channels defined by corrugated fins, the corrugated fins include a first corrugated fin, and a second corrugated fin arranged to adjoin the first corrugated fin. When viewed from the first corrugated fin toward the second corrugated fin along the channels, at least a portion of side walls of the second corrugated fin is located between two adjacent ones of side walls of the first corrugated fin at adjoining end faces of the first and second corrugated fins.

A chemical flow reactor comprising: a housing having an inlet and an outlet; at least one heat exchange pipe extending through the interior of the housing; a space defined between the interior surface of the housing and the outer surface of Gas Flow the at least one pipe, said space being in fluid communication with the inlet and the outlet; and a plurality of plates stacked within said space forming a stacked plate assembly between the inlet and the outlet, each plate comprising at least one hole through which the at least one pipe extends such that the at least one pipe extends through the stacked plate assembly. An active chemical, such as a catalyst, is disposed on each plate.