Patent classifications
B22F2009/0828
IRON-BASED POWDER FOR DUST CORE, DUST CORE, AND METHOD OF MANUFACTURING DUST CORE
Provided is an iron-based powder for dust core with which a dust core with low iron loss and high insulation properties can be obtained. In the iron-based powder for dust core of the present disclosure, a median particle size calculated based on cumulative volume frequency of particles of the iron-based powder for dust core is 150 μm or less, and cumulative volume frequency of the particles with an aspect ratio of 0.70 or less is 70% or less, and a median aspect ratio calculated based on cumulative volume frequency is 0.60 or more.
COPPER POWDER AND METHOD FOR PRODUCING SAME
There are provided an inexpensive copper powder, which has a low content of oxygen even it has a small particle diameter and which has a high shrinkage starting temperature when it is heated, and a method for producing the same. While a molten metal of copper heated to a temperature, which is higher than the melting point of copper by 250 to 700° C. (preferably 350 to 650° C. and more preferably 450 to 600° C.), is allowed to drop, a high-pressure water is sprayed onto the heated molten metal of copper in a non-oxidizing atmosphere (such as an atmosphere of nitrogen, argon, hydrogen or carbon monoxide) to rapidly cool and solidify the heated molten metal of copper to produce a copper powder which has an average particle diameter of 1 to 10 μm and a crystallite diameter Dx.sub.(200) of not less than 40 nm on (200) plane thereof, the content of oxygen in the copper powder being 0.7% by weight or less.
COPPER POWDER AND METHOD FOR PRODUCING SAME
There are provided an inexpensive copper powder, which has a low content of oxygen even it has a small particle diameter and which has a high shrinkage starting temperature when it is heated, and a method for producing the same. While a molten metal of copper heated to a temperature, which is higher than the melting point of copper by 250 to 700° C. (preferably 350 to 650° C. and more preferably 450 to 600° C.), is allowed to drop, a high-pressure water is sprayed onto the heated molten metal of copper in a non-oxidizing atmosphere (such as an atmosphere of nitrogen, argon, hydrogen or carbon monoxide) to rapidly cool and solidify the heated molten metal of copper to produce a copper powder which has an average particle diameter of 1 to 10 μm and a crystallite diameter Dx.sub.(200) of not less than 40 nm on (200) plane thereof, the content of oxygen in the copper powder being 0.7% by weight or less.
Production method for water-atomized metal powder
A production method for water-atomized metal powder includes: in a region in which the average temperature of a molten metal stream is higher than the melting point by 100° C. or more, spraying primary cooling water from a plurality of directions at a convergence angle of 10° to 25°, where the convergence angle is an angle between an impact direction on the molten metal stream of the primary cooling water from one direction and an impact direction on the molten metal stream of the primary cooling water from any other direction; and in a region in which 0.0004 seconds or more have passed after an impact of the primary cooling water and the average temperature of metal powder is the melting point or higher and (the melting point+50° C.) or lower, spraying secondary cooling water on the metal powder under conditions of an impact pressure of 10 MPa or more.
Soft magnetic powder, Fe-based nanocrystalline alloy powder, magnetic component and dust core
This soft magnetic powder is represented by composition formula Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.e with the exception of unavoidable impurities. In the composition formula, a, b, c, d and e satisfy 79≤a≤84.5 at %, 0≤b<6 at %, 4≤c≤10 at %, 4<d≤11 at %, 0.2≤e<0.4 at %, and a+b+c+d+e=100 at %.
Soft magnetic powder, Fe-based nanocrystalline alloy powder, magnetic component and dust core
This soft magnetic powder is represented by composition formula Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.e with the exception of unavoidable impurities. In the composition formula, a, b, c, d and e satisfy 79≤a≤84.5 at %, 0≤b<6 at %, 4≤c≤10 at %, 4<d≤11 at %, 0.2≤e<0.4 at %, and a+b+c+d+e=100 at %.
METHOD FOR MANUFACTURING A LEAD-FREE OR LOW LEAD CONTENT BRASS BILLET AND BILLET THUS OBTAINED
A method for obtaining a lead-free or low lead content brass billet subjects a mixture of lead-free or low lead content brass chips and graphite powder to extrusion, either direct or inverted. The method obtains lead-free or low lead content brass billets.
METHOD FOR MANUFACTURING A LEAD-FREE OR LOW LEAD CONTENT BRASS BILLET AND BILLET THUS OBTAINED
A method for obtaining a lead-free or low lead content brass billet subjects a mixture of lead-free or low lead content brass chips and graphite powder to extrusion, either direct or inverted. The method obtains lead-free or low lead content brass billets.
IRON-BASED ALLOY POWDER CONTAINING NON-SPHERICAL PARTICLES
The present invention relates in a first aspect to an iron-based alloy powder containing non-spherical particles and at least 40% of the total amount of particles have a non-spherical shape. The alloy mandatorily comprises the elements Fe (iron), Cr (chrome) and Mo (molybdenum). Furthermore, the alloy may comprise further elements such as C (carbon), Ni (nickel), Nb (niobium) or Si (silicon). The present invention relates, according to a second aspect, to an iron-based alloy powder wherein the alloy comprises the elements Fe, Cr and Mo and the iron-based alloy powder is produced by an ultra-high liquid atomization process comprising at least two stages as defined below.
IRON-BASED ALLOY POWDER CONTAINING NON-SPHERICAL PARTICLES
The present invention relates to an iron-based alloy powder containing non-spherical particles wherein the alloy comprises the elements Fe (iron), Cr (chrome) and Mo (molybdenum), and at least 40% of the total amount of particles have a non-spherical shape. In said iron-based alloy powder, Cr is present at 10.0 wt. % to 18.3 wt. %, Mo is present at 0.5 wt. % to 2.5 wt. %, C is present at 0 to 0.30 wt. %, Ni is present at 0 to 4.0 wt. %, Cu is present at 0 to 4.0 wt. %, Nb is present at 0 to 0.7 wt. %, Si is present at 0 to 0.7 wt. % and N is present at 0 to 0.20 wt. %, the balance up to 100 wt. % is Fe.