A method of manufacturing a compressed rod of web material for the filter rod of a aerosol-generating article, comprising: supplying a feed of web material (140) from a supply apparatus (110); drawing the web material (140) through a filter rod manufacturing apparatus; introducing a curved ridge (146B) into the central portion of the width wise cross-section of the web material (140) as it approaches contact with the interior of a folding funnel (120), by drawing the web material (140) across a forming surface (130 A) of a former (130) that contacts a central portion of the web material (140), in which the forming surface (130A) deflects the central portion of the web material (140) from a line extending between where the web material (140) leaves the supply apparatus (110) and the centre of an outlet (120B) of the folding funnel; and folding the web material (140) in the folding funnel (120) to form a compressed rod of web material.

The method for drying filter rods comprises the steps of providing a filter rod, providing a support surface for receiving the filter rod and guiding the filter rod on the support surface by a guide element arranged above the support surface. The method further comprises the step of supplying a gas stream of compressed gas having a pressure between 0 and 6 bar to the filter rod through the guide element when the filter rod is transported along the support surface, before wrapping the filter rod with a wrapping material.

The forming apparatus comprises a forming device with a tubular element adapted to form continuous tow material into a continuous tubular rod. The forming device comprises a fluid compressor for generating pressurized fluid, the fluid compressor being in fluid connection with the tubular element to provide pressurized fluid to the continuous tubular rod to heat or cool the continuous tubular rod. The forming device further comprises several fluid conduits to provide pressurized fluid from the fluid compressor to several injection sites arranged along the transport path, wherein at least two fluid conduits of the several fluid conduits comprise a pressure control unit including a pressure sensor and a pressure influencer.

A method of, and equipment for gathering fibres entrained a gas stream, for example by melt blowing, comprises an enclosure having an inlet, through which a gas stream carrying entrained fibres may be directed into the enclosure, a fibre outlet from which an assembly of gathered fibres may be withdrawn from the enclosure and an exhaust outlet through which gas may pass out of the enclosure. The enclosure is constructed to provide a pathway for the fibres from the inlet to the fibre outlet in which surplus gas in the gas stream is separated from the entrained fibres and directed to the exhaust outlet, thereby reducing turbulence in the fibres in the enclosure which may affect the quality of the finished assembly.

The forming apparatus comprises a feed path for continuously feeding a continuous tow material along a transport direction, a forming device connected to a downstream end of the feed path and adapted to form the continuous tow material into a continuous tubular rod. The forming device comprises a tubular element adapted to allow the continuous tow material to pass through the tubular element to form the continuous tubular rod and a steam generator adapted to generate overheated steam. The steam generator is in fluid connection with the tubular element to provide overheated steam to the continuous tow material. The forming device further comprises several fluid conduits to provide overheated steam from the steam generator to several injection sites arranged along a length of the tubular element, wherein at least one fluid conduit of the several fluid conduits comprises a temperature control unit including a temperature sensor and a temperature influencer.

The present invention relates to a method to fold a sheet (11) of material into a rod for an aerosol generating article, the method comprising: providing a central element and plurality of spaced apart walls (14), the spaced apart walls radially extending outwardly from the central element (12) following one another in a circumferential direction, each spaced apart wall defining an end surface (15) separated from the end surfaces of the adjacent walls; transporting the sheet of material and putting it in contact with the end surfaces of the plurality of spaced apart walls so that the sheet of material can partly fold within spaces defined between the spaced apart walls; and inserting the sheet of material into a funnel (16) to form a rod. The present invention also relates to an apparatus (10) to fold a sheet of material into a rod for an aerosol generating article.

The invention relates to a method for adjusting the diameter of an elongated rod, said method comprising: providing an elongated rod having a preliminary diameter; selecting a desired final diameter of the elongated rod; providing a diameter adjusting device including a first tubular element having an inlet and an outlet and a channel connecting the inlet and the outlet; adjusting the diameter of the outlet as a function of the desired final diameter of the elongated rod, wherein the diameter of the inlet is bigger than the diameter of the outlet when adjusted; and inserting the elongated rod in the diameter adjusting device from the inlet and outputting it from the outlet so that said elongated rod is compressed to the desired final diameter when outputted from the outlet of the first tubular element.

The apparatus for shaping substantially flat continuous material comprises a shaping device for gathering substantially flat continuous material transverse to a longitudinal direction of the continuous material to form a gathered continuous material. The apparatus further comprises a cooling device for cooling the gathered continuous material. The shaping device and the cooling device are combined such as to immediately cool the gathered continuous material.

The forming apparatus comprises a forming device with a tubular element adapted to form continuous tow material into a continuous tubular rod. The forming device comprises a fluid compressor for generating pressurized fluid, the fluid compressor being in fluid connection with the tubular element to provide pressurized fluid to the continuous tubular rod to heat or cool the continuous tubular rod. The forming device further comprises several fluid conduits to provide pressurized fluid from the fluid compressor to several injection sites arranged along the transport path, wherein at least two fluid conduits of the several fluid conduits comprise a pressure control unit including a pressure sensor and a pressure influencer.

The present invention relates to a method to form a rod for an aerosol generating article from a sheet of material (11), the method comprising the steps of: crimping the sheet of material (11); flattening the crimped sheet of material (11) by forcing it to contact a sliding edge, transversally arranged with respect to a feed direction of the sheet of material (11); giving a substantially tubular shape to the flattened sheet of material (11); and forming the rod with the so-shaped sheet of material (11). The present invention also relates to an apparatus to form a rod for an aerosol generating article from a sheet of material (11).