Filter rods for use in the manufacture of cigarette filter elements are provided, with each rod having a longitudinal axis and incorporating a generally longitudinally extending filter material and a generally longitudinally extending strand within that filter material. A filter making unit receives a continuous supply of a filter material, and forms the filter material into a gathered composite having a continuous cylindrical shape. A continuous supply of a strand (e.g., colored thread) is provided and is introduced into the filter material gathered composite in the tongue of the filter making unit. The filter material and continuous strand positioned therein are formed into a continuous rod having the strand material laterally positioned within that rod, and the continuous rod is subdivided at pre-determined longitudinal intervals to provide a plurality of rod portions.

Apparatuses are provided for manufacturing a rod member for a cigarette filter element. Each rod member defines a longitudinal axis and includes a generally longitudinally-extending filter material and a plurality of objects disposed therein along the longitudinal axis. Such an apparatus comprises a rod-forming unit configured to form a continuous supply of a filter material into a continuous cylindrical rod member. An object insertion unit is configured to introduce a plurality of objects into engagement with the rod member. A rod-dividing unit is configured to divide the rod member into a plurality of rod portions such that each rod portion includes a plurality of the objects. Associated methods are also provided.

A cellulose acetate particle aggregate, a preparation method therefor and an application thereof, which relate to the field of harm reduction additives in cigarettes. The cellulose acetate particle aggregate includes 49-99.5 wt % of cellulose acetate particles, 0-50 wt % of a second kind of particles, and 0.5-20 wt % of a binder. The preparation method involves selecting cellulose acetate particles and a second kind of particles in a certain ratio, or cellulose acetate particles alone, preparing particle aggregates by using an air fluidized granulation method while adding a binder thereto, and sieving the particle aggregates to obtain a cellulose acetate particle aggregate having a required particle size. The cellulose acetate particle aggregate has a porous structure, an irregular shape, and a rough and uneven surface, which help to improve the efficiency of filtering out particulate matters or one or more harmful ingredients in cigarette smoke.

A method of, and equipment for gathering fibres entrained a gas stream, for example by melt blowing, comprises an enclosure having an inlet, through which a gas stream carrying entrained fibres may be directed into the enclosure, a fibre outlet from which an assembly of gathered fibres may be withdrawn from the enclosure and an exhaust outlet through which gas may pass out of the enclosure. The enclosure is constructed to provide a pathway for the fibres from the inlet to the fibre outlet in which surplus gas in the gas stream is separated from the entrained fibres and directed to the exhaust outlet, thereby reducing turbulence in the fibres in the enclosure which may affect the quality of the finished assembly.

A filter rod for a cigarette or other smoking article comprising a filter plug having a plurality of threads extending through at least part of the filter plug, and an apparatus and method for manufacturing such a filter rod.

A process for preparing a filter plug for a smoking article, such as a cigarette, includes: (a) freeze-drying a solution of a biopolymer to form a structure; and (b) cutting the structure to a predetermined dimension, to thereby prepare a filter plug for a smoking article. Another process for preparing a filter plug for a smoking article, such as a cigarette, includes: (a) extruding a mixture of a foaming agent and a biopolymer comprising a protein to form a structure; and (b) cutting the structure to a predetermined dimension, to thereby form a filter plug for a smoking article.

There is provided an aerosol-generating article (10) comprising an aerosol-generating substrate (12) and a mouthpiece (14). The mouthpiece (14) comprises at least one segment of filter material (18, 20, 22), a breakable capsule (26) containing an aqueous liquid (32), and a plurality of microencapsulated flavourant particles (38) dispersed within the at least one segment of filter material (22). Each of the microencapsulated flavourant particles (38) comprises a flavourant encapsulated within a shell comprising a water sensitive material, such that the plurality of microencapsulated flavourant particles (38) are adapted to release a flavourant upon contact with the liquid (32) contained within the breakable capsule (26).

A system and method for manufacturing a filter includes a filamentary material delivery apparatus, a support structure for supporting a continuous stream of filamentary material, and a particle distribution apparatus. The particle distribution apparatus includes an apertured distribution belt positioned above the support structure and in communication with an outlet of a particle storing hopper. The belt defines a plurality of spaced openings through which particles are distributed onto the continuous stream of filamentary material to form a particle-bearing stream of filamentary material.

A method for manufacturing cigarette filter rods comprises providing a continuous supply of filter material in a direction of travel; forming the filter material into a continuous rod; and rotating a wheel in a vertical plane, in operable communication with the filter material such that a portion of the wheel contacts the filter material at a predetermined location, and such that general direction of travel of the rotating wheel and the filter material, when in contact, are in generally the same direction. The method also comprises providing a lower hopper in operable communication with the rotatable wheel; providing an upper hopper in operable communication with the lower hopper; and wrapping an overwrap material around the filter material. The method further comprises controlling speed of rotation of the wheel relative to feedback from an inspection system; and subdividing the continuous rod at pre-determined intervals.

Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.