B29C48/44

SUPPORT BEARING ELEMENT FOR AN EXTRUDER SCREW FOR A MULTI-SCREW EXTRUDER
20230286200 · 2023-09-14 · ·

A support bearing element for an extruder screw for a multi-screw extruder, at least comprising a cone, a plurality of grooves, which are located on the outer periphery and are axially parallel to the axis of rotation of the support bearing element, each for receiving a satellite screw and a drive pinion connected thereto. At least one plain bearing is provided in the groove in order to support the satellite screw next to the drive pinion thereof, the plain bearing being positioned or designed in a bearing holder formed on the support bearing element.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
20220258443 · 2022-08-18 ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
20220258443 · 2022-08-18 ·

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

Extruder with planetary roller section for cooling melts
11446617 · 2022-09-20 · ·

Various measures increase the cooling effect on a planetary roller extruder section/module. Those measures include a choke being arranged at an outlet of the planetary roller extruder section or module, a distance between centerlines of adjacent planetary spindles being at least equal to an outer diameter of the planetary spindles, providing a pressurized melt supply, having a cooling section composed of several sections/modules, providing at least one section/module in which a flow, during melt supply is converse to the conveying direction of the extruder, and providing cooling tubes arranged within the central spindle.

Extruder with planetary roller section for cooling melts
11446617 · 2022-09-20 · ·

Various measures increase the cooling effect on a planetary roller extruder section/module. Those measures include a choke being arranged at an outlet of the planetary roller extruder section or module, a distance between centerlines of adjacent planetary spindles being at least equal to an outer diameter of the planetary spindles, providing a pressurized melt supply, having a cooling section composed of several sections/modules, providing at least one section/module in which a flow, during melt supply is converse to the conveying direction of the extruder, and providing cooling tubes arranged within the central spindle.

Hydrophobic thermoplastic starch composite and method for manufacturing the same
11414535 · 2022-08-16 ·

The present invention provides a hydrophobic thermoplastic starch and method for manufacturing the same, to be used as granules for making biodegradable composites. The hydrophobic thermoplastic Starch of the invention is in a granule type, has the melt flow index in the range of 0.2-6 g/10 min at 160° C. and has 60-80 wt % of starch and the water content less than 9%.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220176607 · 2022-06-09 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220176607 · 2022-06-09 ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Oxygen scavenging compositions, articles containing same, and methods of their use

The disclosure relates to oxygen scavenging compositions, methods of making the compositions, articles prepared from the compositions, and methods of making the articles. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

Systems and methods for manufacturing bulked continuous filament
11292174 · 2022-04-05 · ·

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.