A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A method for producing a wet rubber masterbatch uses a single-screw extruder. The single-screw extruder includes a screw, and an external cylinder in which a slit extended along the length direction of the external cylinder (the screw-shaft direction) is formed in an internal wall surface of the external cylinder, and when the width of the slit is represented by A and the clearance between a crest of the screw and the internal wall surface of the external cylinder is represented by B, the following expression (1) is satisfied:
0<AB(Y)/AB(X)<0.9(1)
wherein AB (Y) is the product of A and B at a downstream side along the screw-shaft direction of the external cylinder, and AB (X) is the product of A and B at an upstream side along the screw-shaft direction of the external cylinder.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A mixing and extrusion machine (10) for the manufacture of rubber mixtures includes a mixer with a converging conical twin-screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) in such a way as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves. The screws are mounted in the sleeves with removable doors including sliding shutters (40) installed relative to the outlet (25). The sliding shutters move linearly between a closed position, in which the sliding shutters prevent the mixer from discharging the mixture, and an open position, in which the sliding shutters prevent discharge of the mixture through the sides of two counter-rotating rollers (32) of a roller nose type system located just downstream of the outlet.

A system for extrusion of material, for example chopped waste plastic, comprises a treatment device (101) for extruding the material and a feeder device (102) comprising a screw conveyor (103) for supplying the material to the treatment device. A screw element (104) of the screw conveyor has: a) a conical profile so that a diameter of the screw element decreases in a moving direction of the material and/or b) a thread-pitch decreasing in the moving direction of the material and/or c) an axial thickness of a screw thread crest increasing in the moving direction. The conical profile of the screw element and/or the thread-pitch decreasing in the moving direction and/or the axial thickness of the screw thread crest increasing in the moving direction improve the ability of the screw conveyor to compact the material and thereby to supply a sufficiently uniform material flow to the treatment device.

A system for extrusion of material, for example chopped waste plastic, comprises a treatment device (101) for extruding the material and a feeder device (102) comprising a screw conveyor (103) for supplying the material to the treatment device. A screw element (104) of the screw conveyor has: a) a conical profile so that a diameter of the screw element decreases in a moving direction of the material and/or b) a thread-pitch decreasing in the moving direction of the material and/or c) an axial thickness of a screw thread crest increasing in the moving direction. The conical profile of the screw element and/or the thread-pitch decreasing in the moving direction and/or the axial thickness of the screw thread crest increasing in the moving direction improve the ability of the screw conveyor to compact the material and thereby to supply a sufficiently uniform material flow to the treatment device.

A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.

A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.

Provided is a method in which a polyisobutylene having a peak top molecular weight (Mp) of 5,000 to 80,000 is easily supplied to a hydrogenated block copolymer to stably produce a thermoplastic polymer composition. Specifically, provided is a method for producing a thermoplastic polymer composition containing a hydrogenated block copolymer (a) and a polyisobutylene (b) having a peak top molecular weight (Mp) of 5,000 to 80,000 expressed in terms of standard polystyrene as determined by gel permeation chromatography, the method including a following first step and a following second step.

First step: a step of supplying the polyisobutylene (b) to a twin-screw/single-screw extruder of a counter-rotating type, to plasticize the polyisobutylene (b).

Second step: a step including a following step (i) and a following step (ii): (i) a step of supplying the hydrogenated block copolymer (a) to a twin-screw extruder; and (ii) a step of supplying the polyisobutylene (b) plasticized in the first step to the twin-screw extruder via a quantitative pump and kneading the polyisobutylene (b) together with the hydrogenated block copolymer (a) supplied in the step (i).

There are provided a straining mechanism and a screw extruder including the straining mechanism, which can minimize material passing resistance in a breaker plate even, in a large-sized apparatus having high throughput, and which can improve the throughput by suppressing load power of the apparatus and heat generation of a material. For this purpose, a backup plate having an opening rate higher than an opening rate of a breaker plate and supporting the breaker plate is installed on a rear surface side of the breaker plate supporting a screen mesh.