The present invention relates to an apparatus and method for processing of waste and in particular processing involving a volumetric reduction of waste materials. There is an apparatus for processing waste material comprising a compaction compartment for receipt of waste material, the compaction compartment have a screw vane for processing waste material through the compaction compartment and a waste material outlet. In one aspect the apparatus comprises a heating zone including an arrangement for heating the waste material received from the waste outlet, the apparatus further comprising a cooling zone including a cooling arrangement for cooling the waste material received from the heating zone. In another aspect, at least one of the screw vane or wall comprises one or more ports therein for transfer of liquid from the waste material, the one or more ports having a port inlet and a port outlet, wherein the area of the opening defined by the port inlet is different to the area of the opening defined by the port outlet. In a further aspect, a heating zone for receiving waste material from the waste material outlet is provided where the heating zone includes an arrangement for heating the waste material in the heating zone, and a blocking element for impeding movement of waste material from the heating zone.

A film preparation apparatus includes a single-screw machine and an extrusion die. The single-screw machine is configured for conveying and extruding an active material mixture, and the extrusion die is connected with a discharge end of the single-screw machine and configured for extruding out an active material film. A screw of the single-screw machine includes a compression section, an axial length of the compression section is L1, an axial length of the screw is L, and 0.45L1/L0.65.

A film preparation apparatus includes a single-screw machine and an extrusion die. The single-screw machine is configured for conveying and extruding an active material mixture, and the extrusion die is connected with a discharge end of the single-screw machine and configured for extruding out an active material film. A screw of the single-screw machine includes a compression section, an axial length of the compression section is L1, an axial length of the screw is L, and 0.45L1/L0.65.

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.

Elastomer composition having a self-sealing property which can be used in particular as puncture-resistant layer in an inflatable article, based on at least (phr meaning parts by weight per 100 parts of solid elastomer): a blend of at least two solid elastomers, a polybutadiene or butadiene copolymer elastomer, referred to as elastomer A, and a natural rubber or synthetic polyisoprene elastomer, referred to as elastomer B, the elastomer A: elastomer B ratio by weight being within a range from 10:90 to 90:10; between 30 and 90 phr of a hydrocarbon resin; from 0 to less than 30 phr of filler. Inflatable article, such as a tire, provided with a puncture-resistant layer comprising this elastomer composition; the puncture-resistant layer is advantageously used in combination with an airtight layer, for example based on butyl rubber or TPS elastomer, in order to form, in the inflatable article, an airtight and puncture-resistant laminate.

A method for producing a wet rubber masterbatch uses a single-screw extruder. The single-screw extruder includes a screw, and an external cylinder in which a slit extended along the length direction of the external cylinder (the screw-shaft direction) is formed in an internal wall surface of the external cylinder, and when the width of the slit is represented by A and the clearance between a crest of the screw and the internal wall surface of the external cylinder is represented by B, the following expression (1) is satisfied:

0<AB(Y)/AB(X)<0.9(1)

wherein AB (Y) is the product of A and B at a downstream side along the screw-shaft direction of the external cylinder, and AB (X) is the product of A and B at an upstream side along the screw-shaft direction of the external cylinder.

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an expanded surface area extruder while maintaining a pressure within the expanded surface area extruder below about 25 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.