The invention relates to a device for reducing the microbiological contaminants of container products which consist predominantly of plastics materials. In said device a plastics granulate is fed to an extruder assembly (19) which melts the granulate, said granulate being subsequently supplied to a form fill seal machine for producing the relevant container product. The device also comprises a guide assembly (35) for the targeted guidance of the plasticated plastics material from the extruder assembly (19) to said machine. The device is characterised in that at least one guide assembly (35) has at least one flow or channel guide (41) for the melted plastics material, so that microbiological contaminants are guided predominantly into the interior of the wall of the polymeric tube, said interior being enclosed by regions of the plastics material that are less contaminated.

An extrusion die includes a die body with two mating die halves, at least one of which is engraved with a die cavity system. The die cavity system includes a melt inlet, a first-stage melt reservoir in fluid communication with the melt inlet, a plurality of melt channels extending from the first-stage melt reservoir, and an extrusion trough in fluid communication with the melt channels and extending across the die half. Multiple stages of reservoirs and channels may be used. The melt channels in each stage have an equal length and cross-sectional area. Some of the melt channels may have a curved portion to maintain an equal length with other melt channels in the same stage. The die halves are secured by a plurality of fasteners. A method for extruding a fluid using the die is also provided. The die may be used to create films or fibers, including nano-fibers.

A method of manufacturing a flexible pipe that may include directing a first polymer composition through a first manifold and directing the first polymer composition along an outer surface of a metal tubular structure to form a first polymer tubular structure having an outer surface. Additionally, the method may include directing a second polymer composition through a second manifold and directing the second polymer composition onto the outer surface of first polymer tubular structure to form a second polymer tubular structure having an outer surface polymer tubular structure. Further, directing a third polymer composition through a third manifold and directing the third polymer composition onto the outer surface of second polymer tubular structure to form the flexible pipe. The flexible pipe includes a first layer made of the first polymer composition, a second layer made of the second polymer composition, and a third layer made of the third polymer composition.

A mixer structure for a film die for a polymer melt includes multiple web elements. The web elements include a first web element and a second web element. The first web element and the second web element include at least an end, which is connected to a base. A film die includes a first tool element, a second tool element, and a flow channel for the polymer melt extending between the first tool element and the second tool element. The mixer structure is arranged in the flow channel. The mixer structure is held in at least one of the tool elements by a holding element.

A large concentric co-extrusion die (1) is described having a plurality of annular or conical die mandrel layers (201-205). Each layer is formed between a pair of adjacent annular or conical die mandrels (101-106) defining between them a flow path for molten thermoplastics material from an inlet to an annular extrusion outlet (110) through which a thermoplastics tubular extrusion is formed in use. Extrusion takes place through the multiple annular layer outlets (301-305) to form a multi-layered product. At least one layer (203) of the annular or conical die mandrels has a plurality of molten material inlets arranged around the external circumference of the co-extrusion die with each inlet being connected to a feed channel (403) which has plural bifurcations (403.1, 403.2, 403.3) providing 2.sup.n subsidiary outlet feed channels (503) where n is the number of bifurcations. Each subsidiary outlet feed channel being connected to a corresponding helical outlet channel (703).

A method for controlling the temperature of a polymer melt in an extrusion tool includes flowing the polymer melt via at least one flow channel from an input to an output and around at least one temperature-control element in the at least one flow channel. The temperature control element includes a plurality of temperature control units. The temperature of the polymer melt flowing around the temperature-control element is controlled by individually controlling each of the temperature-control units so as to vary a degree of temperature control of the temperature-control element such that a degree of temperature control is controllable to be the same or different at locations throughout the temperature control-element.

An extrusion device has a stack of at least two layers, the stack including an outlet, an inlet for a first material, and a feed channel for the first material arranged to fluidically connect to the inlet for the first material, the feed channel having a sloped end. A method of manufacturing an extrusion device includes forming an outlet, an inlet for a first material and a feed channel for the first material having a sloped end in a stack of layers, aligning the stack of layers to fluidically connect the feed channel for the first material with the inlet for the first material and to fluidically connect the inlet for the first material with the outlet, and bonding the layers together.

A die and a method for impregnating fiber rovings with a polymer resin are disclosed. The die includes a manifold assembly (220), an impregnation zone (250), and a gate passage (270). The manifold assembly (220) flows the resin therethrough, and includes a channel (222). The impregnation zone (250) is in fluid communication with the manifold assembly (220), and is configured to impregnate the roving with the resin. The gate passage (270) is between the manifold assembly (220) and the impregnation zone (250), and flows the resin from the manifold assembly (220) such that the resin coats the roving. The gate passage (270) includes a projection (300). The projection (300) is configured to diffuse resin flowing through the gate passage (270).

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

A method of forming a conduit having at least one strip-shaped fabric substrate dividing the conduit into channels. The method contains obtaining an extrusion die configured to form the wall of the conduit and a slot configured for receipt of a strip-shaped fabric substrate and introducing a strip-shaped fabric substrate into the slot. The strip-shaped textile is air permeable and contains enlarged regions at the first and second longitudinal edges. Molten polymer is introduced at a first point in the extrusion die and at the first point the slot and the area configured to form the wall of the conduit are not in communication. The slot is exposed to the molten polymer at a point between the first point and the die exit forming the first polymeric layer of the conduit such that the first longitudinal and second longitudinal edges of the strip-shaped fabric substrate embed into the molten polymer.