B29C48/71

Process, apparatus and system for creating extruded material having color effects and products made with extruded material created with same
11660782 · 2023-05-30 · ·

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. A dynamic mixer is the then used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the dynamic mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. The dynamic mixer has elements configured for acquiring a specific radial orientation in a range of radial orientations that may be varied during the application of the dividing, overturning and combining motion to the stream of combined viscous material to cause variations in the color pattern in the stream of combined viscous material. Sheets of extruded material may be created using such process and system and used in the manufacturing of many different products including, but not limited to, kayaks, stand-up paddle boards, garden furniture and many others. In some embodiments, the sheets may be characterized by color bands extending diagonally with reference to a longitudinal extent of the sheet.

Process, apparatus and system for creating extruded material having color effects and products made with extruded material created with same
11660782 · 2023-05-30 · ·

A process and associated system for creating color effects using extrudable material, such as plastic and metal for example, are presented. Flows of first and second viscous materials of respective colors are provided and then combined in a predetermined pattern to form a stream of combined viscous material. A dynamic mixer is the then used to apply a predetermined dividing, overturning and combining motion to the stream of combined viscous material to partially mix the first viscous material and the second viscous material, such that upon exiting the dynamic mixer, the first material of the first color and the second material of the second color form a color pattern in the stream of combined viscous material. The dynamic mixer has elements configured for acquiring a specific radial orientation in a range of radial orientations that may be varied during the application of the dividing, overturning and combining motion to the stream of combined viscous material to cause variations in the color pattern in the stream of combined viscous material. Sheets of extruded material may be created using such process and system and used in the manufacturing of many different products including, but not limited to, kayaks, stand-up paddle boards, garden furniture and many others. In some embodiments, the sheets may be characterized by color bands extending diagonally with reference to a longitudinal extent of the sheet.

Methods for Generating Interfacial Surfaces and Devices Therefor
20230158726 · 2023-05-25 ·

Embodiments of the present invention include a novel interfacial surface generator (ISG) design comprised of helical channels and associated methods of using the new design. The novel design addresses processing challenges associated with conventional ISG designs used in layer multiplying coextrusion systems. Embodiments of the present invention may be used in either a static configuration or “active” configuration. In one active configuration, two counter-rotating cylindrical rods and/or moving belts may be used to induce drag, or Couette, flow. Conveyance of materials through the ISG may be due to pressure driven flow, drag flow, or a combination of these.

Methods for Generating Interfacial Surfaces and Devices Therefor
20230158726 · 2023-05-25 ·

Embodiments of the present invention include a novel interfacial surface generator (ISG) design comprised of helical channels and associated methods of using the new design. The novel design addresses processing challenges associated with conventional ISG designs used in layer multiplying coextrusion systems. Embodiments of the present invention may be used in either a static configuration or “active” configuration. In one active configuration, two counter-rotating cylindrical rods and/or moving belts may be used to induce drag, or Couette, flow. Conveyance of materials through the ISG may be due to pressure driven flow, drag flow, or a combination of these.

Feedblock for manufacturing multilayer polymeric films

A feedblock including a first packet creator that forms a first packet including a first plurality of polymeric layers, the first plurality of layers including at least four first individual polymeric layers; and a second packet creator that forms a second packet including a second plurality of polymeric layers, the second plurality of layers including at least four second individual polymeric layers, wherein the first and second packet creators are configured such that, for each packet creator, respective individual polymeric layers of the plurality of polymeric layers are formed at approximately the same time. The feedblock may include a packet combiner that receives and combines the first and second primary packets to form a multilayer stream. In some examples, at least one of the first and second primary packets may be spread in the cross-web direction prior to being combined with one another.

DEVICE AND METHOD FOR CONTINUOUSLY EXTRUDING TUBING HAVING DIFFERENT MATERIALS

A co-injection extrusion apparatus and method. The first extruder cooperates with a first material delivery channel for delivering a first material to a die. The second extruder cooperates with a second material delivery channel for delivering a second material to a die. A first plunger is positioned in the first material delivery channel and a second plunger is positioned in the second material delivery channel. The plungers are movable between a first position in which to the plunger is extended in a respective material delivery channel toward the die, and a second position in which the plunger is retracted in the respective material delivery channel away from the die.

Multilayered structures and uses thereof in security markings

A security marking has a physically unclonable function (PUF) wherein the PUF includes a disordered multilayer photonic crystal structure having an electromagnetic transmission and/or reflection spectrum and/or spectra upon receipt of electromagnetic radiation within a photonic bandgap region of the structure that is unique to the structure.

EXTRUDABLE POLYMER COMPOSITES WITH MEMBRANE BARRIER PROPERTIES

The present disclosure generally relates to extrusion die systems. In particular, the present disclosure relates to the cyclical extrusion of materials to generate small sized grain features, generally in the range of nanosized grain features, in a tubular or profile shape, in which the individual nanolayers possess pores and/or polymer crystals oriented parallel to the extrusion flow direction and including products with enhanced permeation properties.

EXTRUDABLE POLYMER COMPOSITES WITH MEMBRANE BARRIER PROPERTIES

The present disclosure generally relates to extrusion die systems. In particular, the present disclosure relates to the cyclical extrusion of materials to generate small sized grain features, generally in the range of nanosized grain features, in a tubular or profile shape, in which the individual nanolayers possess pores and/or polymer crystals oriented parallel to the extrusion flow direction and including products with enhanced permeation properties.

Blown film coextrusion line with polygonal extruder arrangement

A blown film coextrusion line includes a support frame, a plurality of extruders each mounted to the support frame and extending upward at an angle, and a downward facing blown film coextrusion die connected to distal ends of each of the plurality of extruders and receiving individual polymer streams from them. The blown film coextrusion line is compact and sturdy and eliminates much of the floor space and towered mounting structure that was required for conventional blown film coextrusion lines. A corresponding method of making a multilayer coextruded blown film is also provided.