A method of forming a finished film comprising extruding a molten polyethylene comprising a diene terpolymer modifier through a die opening to form a film, wherein the diene-terpolymer modifier is a terpolymer comprising ethylene-derived units, C.sub.3 to C.sub.10 -olefin derived units, and diene-derived units; causing the film to progress in a direction away from the die opening; cooling the film at a distance from the die opening, the distance adjusted to allow relaxation of the molten polyethylene prior to solidification and/or crystallization upon cooling; and isolating a finished film therefrom. Desirably, the polyethylene is a linear low density polyethylene, and the die and cooling is suitable for forming a blown film.

The disclosure relates to forming shaped thermoplastic articles having smooth peripheries. Many thermoplastic articles have sharp edges formed upon molding or cutting the article from a feedstock sheet. Such sharp edges can damage thin plastic films or flesh which they contact, and smoothing the edges is desirable. Described herein are methods of forming a smooth periphery for such sharp-edged articles by rolling over the sharp edge. The smoothing operation is performed by forming a deflectable flange including a bend region separated from the potentially sharp peripheral edge by a spacer, deflecting a portion of the deflectable flange, and softening at least one bent portion of the deflectable flange to yield a smooth periphery upon cooling.

Barrier films are prepared from a blend of two high density polyethylene blend components and a high performance organic nucleating agent. The two high density polyethylene blend components have substantially different melt indices. Large reductions in the moisture vapor transmission rate of the film are observed in the presence of the nucleating agent when the melt indices of the two blend components have a ratio of greater than 10/1. The resulting barrier films are suitable for the preparation of packaging for dry foods such as crackers and breakfast cereals.

An assembly and process for forming a two stage extruded pipe having a central inner sleeve and a pair of outer attached lobes. The central sleeve shaped (also termed a grout receiving tube) is produced in an initial extrusion operation, following which it enters a cross head operation where a pair of outer lobes are attached to cross sectional exterior surface locations according to a second stage extrusion operation so as to be integrally formed therewith. Other steps include cooling of the dual stage extruded pipe, as well as sectioning and stacking the pipe. Additional steps include forming elongated slots or apertures into the central sleeve portion of the finished extrusion, such in non-interfering fashion with the individual passageway defining and lobes.

An assembly and process for forming a two stage extrusion of an elongated marine dock from a plasticized material, such as including but act limited to extruding a first generally L shaped bracket from a first more rigid thermoplastic, following which a cross head die arrangement is utilized in order to extrude a secondary arcuate and flexible material in extending fashion from a lower side of the L bracket. The secondary/flexible elastomer is extracted in an open flexed position relative to the first extruded bracket, and further such that, following completion, can be flexed into a closed engagement with an upper perpendicularly extending side of the bracket.

The invention relates to a film product (10) for packing products, particularly liquids (200), pasty and/or pourable materials, in sealed film packages (100), comprising at least two film layers (20a, 20b), wherein the outwardly facing film layer (20a) is thermally stable, and the inwardly facing film layer (20b) is sealable, and both film layers (20a, 20b) are produced in a water-cooled coextrusion blow molding process.

The invention relates to a blown film line for generating a blown film with at least one extruder for generating at least one melt strand, at least one distribution tool for converting the at least one melt strand into a circulating melt layer, an outlet nozzle for outputting the at least one melt layer, wherein this melt layer forms the blown film, and at least one device for subjecting the blown film to at least one fluid stream, in particular an air stream, for cooling the blown film. At least one pressure-providing device is furnished, with which the blown film may be brought to the device for subjecting the blown film to a fluid stream by means of at least one overpressure and/or one underpressure.

Methods and systems of measurement for blown film lines are provided. The sensing system includes a terahertz (THz) sensor positioned adjacent to a film bubble extruded from a blown film die, and a sensor support configured to guide the THz sensor around the circumference of the film bubble to measure its film thickness.

A micro-voided film comprising high density polyethylene having a molecular weight of at least about 200,000, and low aspect ratio filler having a mean particle size from about 1 to about 25 microns. The film has a thickness of from about 10 to about 75 microns and a void fraction of from about 0.60 to about 0.75. The micro-voided film is made by a process comprising extruding the composition into a film having a thickness of from about 50 to about 300 microns, and orienting the extruded film using a high stalk, blown film process. The process produces a stabilized high stalk for increasing the production rate of blown, high molecular weight polyethylene, while increasing the film's physical and mechanical properties. The high stalk can be stabilized by application of high velocity, low volume flow rate of air over the interior and exterior surfaces of the extruded film.

The invention relates to a calibrating device and to a method for calibrating a film tube. An elastically deformable element (704) is secured to the sleeve (703) such that a fluid, in particular a gas, preferably air, can be introduced or discharged via a fluid connection such that a specific pressure P1 and/or a specific volume V1 is set in an area (708) enclosed by the sleeve and the elastically deformable element at a given temperature. Annular bodies (706) and (707) are arranged within the area (708), and a surface section of each annular body (706), (707) supports a respective region of the elastically deformable element (704). The elastically deformable element (704) regions which are supported by the annular bodies are located in the inlet region (711) and the outlet region (712) of the calibrating device for the film tube (713).