A polyetheretherketone pipe of length greater than 250 meters and a residual stress of less than 5 MPa may be made using a calibrator device 2 which includes a cone shaped opening 6 arranged to receive a molten extruded pipe shaped polymer. Attached to the front member 4 is a vacuum plate 14a and successive vacuum plates 14b-14h are attached to one another to define an array of vacuum plates, the vacuum plates being arranged to allow a vacuum to be applied to a pipe precursor passing through opening 16. The vacuum plates 14 also include temperature control means for heating or cooling the plates and therefore heating or cooling a pipe precursor passing through the openings. With a vacuum applied to opening 6, 16 and heating/cooling the plates, an extruded hot plastics pipe is inserted into calibrator 2 via opening 6 and conveyed through opening 16 in plates 14, whereupon it is urged by the vacuum against the cylindrical surface defined by plates 14 to maintain its shape and the temperature of each plate is controlled to control the rate of cooling of the pipe precursor passing through. The pipe may be cooled at a relatively slow rate so that a pipe made from a relatively fast crystallising polymer crystalises and the crystallinity of the pipe along its extent and throughout its thickness is substantially constant.

The present invention relates to an external cooling system for a molten film tube produced by a blown film tubular extrusion process, comprised of one or more enclosures with one or more respective cavities that directly receive a portion of cooling gas emanating from one or more associated cooling elements. Each enclosure includes a port containing a variable exhaust device and optional flow buffer, acting to maintain a pressure differential between the cavity and an adjacent inside volume of the molten film tube, adjustable to optimize molten film tube stability cooling element efficiency and spaced apart dimension between cooling elements. Significant increases in production speeds are achieved with improved film quality over an increased range of tubular film sizes, down to a minimum size which occurs when operating at zero internal to molten film tube pressure.

A method of manufacturing a biodegradable dry cleaning bag is disclosed, the method including loading an environmentally friendly slurry into a hopper, extruding the environmentally friendly slurry, passing the environmentally friendly slurry through a die, inflating the environmentally friendly slurry into a cylindrical shape, thereby creating a cylindrical member, passing the cylindrical member over a first roller, and rolling the cylindrical member onto a roll.

A system and method for extruding film with a thickened profile section. In some embodiments, the film forms bags with integral zipper profiles. Plastic film is extruded to form a tube. During extrusion, cooling jets direct cooling gases toward the thickened profile section below the frost line to preferentially cool the thickened profile sections. In some embodiments, warm air is drawn out of the tube interior through hot air intakes located below the frost line. In certain embodiments, the film is extruded at a higher rate of speed than conventional processes. Likewise, the extruded film tube is expanded at a lower blow up ratio than conventional processes in certain preferred embodiments. In some embodiments, the extrusion system includes an air flow surface oriented relative to the film tube to define an air flow gap of substantially uniform thickness.

The invention relates to a device for cooling a film (1) which can be produced in a film extrusion system in particular, comprising a housing (11) that has at least one channel (12), at least one inlet opening (13), and at least one outlet opening (14) through which a cooling gas (2) can flow and comprising an adjusting arrangement (10) with which the cooling gas (2) volumetric flow rate that can flow out of the outlet opening (14) and the temperature of the cooling gas (2) that can flow out of the outlet opening (14) can be adjusted. According to the invention, the adjusting arrangement (10) comprises a lever system which has a movable actuator (15) and a movable valve element (16), said actuator (15) acting on the valve element (16) such that an actuating effect of the valve element (16) is reinforced.

The present invention relates to an external cooling system for a molten film tube produced by a blown film tubular extrusion process. Embodiments of the present disclosure provide a unidirectional cooling element having a unidirectional cooling interface containing a cooling gas deflector spaced adjacent to the molten film tube. The unidirectional cooling element operably expels cooling gas in a path with the flow of the molten film tube toward an exit gap formed between the unidirectional cooling interface and the molten film tube. The minimum gap between the unidirectional cooling interface and the molten film tube occurs at the exit gap, and advantageously, the unidirectional cooling interface is provided with one or more compound angles to maximize stability and cooling efficiency.

The invention relates to an apparatus for producing tubular films stretched in-line by blow molding with an extruder, a film blowing line, a lay-flat unit, an oscillating haul-off unit, and a stretching line for monoaxially stretching the film laid flat in machine direction. According to the invention, the stretching line is arranged above the extruder between the lay-flat unit and the oscillating haul-off unit.

The present invention relates to an external cooling system for a molten film tube produced by a blown film tubular extrusion process, comprised of one or more enclosures with one or more respective cavities that directly receive a portion of cooling gas emanating from one or more associated cooling elements. Each enclosure includes a port containing a variable exhaust device and optional flow buffer, acting to maintain a pressure differential between the cavity and an adjacent inside volume of the molten film tube, adjustable to optimize molten film tube stability cooling element efficiency and spaced apart dimension between cooling elements. Additionally, at least one cooling element is provided, comprised of a divergent cooling element with a divergent cooling interface containing a cooling gas deflector spaced adjacent to the molten film tube and providing an expelled cooling gas.

A weatherable, low heat build-up capstock system comprising an acrylic cap, a pigment system that is IR transparent to a greater degree than existing pigment systems, an IR reflective substrate, and an extrusion system for same.

A transparent multilayer coextruded heat shrinkable barrier film is useful for high-value packaging applications such as food and medical device packaging. The transparent multilayer coextruded heat shrinkable barrier film includes first and second outer layers formed using a transparent polyester or polyester copolymer; an inner nanolayer sequence including a plurality of nanolayers a) including ethylene vinyl alcohol, alternating with nanolayers b) including at least one of ethylene ethyl acrylate, low density polyethylene and linear low density polyethylene, each of the nanolayers b) having a degree of crystallinity less than about 45%; and adhesive layers between each of the two outer layers and the inner nanolayer sequence. The film has a light transmittance of at least about 80% and a heat shrunk of at least about ten percent in at least one direction.