A welding device includes a pair of pressure rollers for pressurizing a web and a strip member, a feed device configured to intermittently or continuously feed the web and the strip member through the pair of pressure rollers, and the laser device configured to irradiate the web or the strip member with a laser beam at a position upstream of the pair of pressure rollers. The welding device may include a movement device configured to move the pair of pressure rollers upstream with respect to the web and the strip member during pause or stop of feed. Alternatively, the feed device may pause or stop the web and the strip member after retracting the web and the strip member by a certain length.

Disclosed embodiments relate to an induction sealing device for heat sealing packaging material for producing sealed packages of pourable food products. In some embodiments, the sealing device includes: an inductor device which interacts with said packaging material by means of at least one active surface; a flux-concentrating insert; and a supporting body made of heat-conducting material and housing said inductor device and said flux-concentrating insert, wherein said flux concentrating insert is made by a magnetic compound of a polymer and soft magnetic particles; and said flux concentrating insert interacts with said packaging material via at least one interactive surface.

A sealing element for heat sealing packaging material for producing sealed packages comprises a heating element arranged to heat-seal the packaging material so as to form the sealed packages and a groove arranged to be engaged by a cutting element carried by a counter-sealing element interacting with the sealing element during a cutting operation in which a sealed package is separated from a portion of the packaging material, wherein the sealing element further comprises a resilient element received within the groove so as to prevent clogging particles from entering into the groove.

The present disclosure relates to a method for splicing a web of packaging material, comprising: guiding the web of packaging material through a splicing device comprising one or more imaging devices, a slitter, and a sealing unit; acquiring a first set of images of one or more areas of the packaging material, storing the acquired first set of images, slitting the web of packaging material in one or more locations to form a tail end and a head end of a web of packaging material, aligning the head end and the tail end and superimpose one on the other in preparation for forming a splice, utilizing the imaging devices and the stored acquired first set of images to fine tune the alignment of the head end and the tail end, sealing the splice.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

An ultrasonic welding system. The system includes an ultrasonic transducer assembly having a horn and a first transducer and a second transducer arranged to impart ultrasonic energy into the horn. The horn has a first part-interfacing surface and a second part-interfacing surface opposite the first part-interfacing surface. An actuator assembly is operatively coupled to the ultrasonic transducer assembly and configured to cause rotation of the horn. A controller is configured to: cause the actuator assembly to rotate the horn so that the first part-interfacing surface applies the ultrasonic energy to a first part along an entire length of the first part-interface surface while a first ultrasonic energy is applied through the horn via the first transducer to cause the first part-interfacing surface to vibrate back and forth along its entire length as the first ultrasonic energy is applied by the first transducer to the horn.

An inductor for induction welding of a packaging material having at least one layer of metal foil is disclosed. The inductor comprises a welding surface configured to be arranged opposite the packaging material for heating thereof, and at least one spacing element arranged to protrude from the welding surface in a first direction towards the packaging material, when the packaging material is arranged opposite the welding surface, whereupon the least one spacing element separates the packaging material from the welding surface by an off-set distance. A sealing machine for sealing packaging material and a method of welding a packaging material is also disclosed.

A method and apparatus for sealing a bag made of a polymeric material by applying heat activated layers on different portions of the bag, wherein the first adhesive layer and the second adhesive layer have respective heat activation temperatures below the softening point temperature of the polymeric material; after creasing the bag along a fold line, applying heat at a temperature below the softening point temperature of the polymeric material to activate the first adhesive layer and the second adhesive layer to adhesive states after the bag has been filled with contents; and folding the bag to form an adhesive-to adhesive seal by contact between the heat activated first adhesive layer and the heat activated second adhesive layer.

A container is provided with a flange defining a container opening that may help expunge food product as the film and seal head comes down on the container flange. The flange of the container opening has a predetermined angle. The container flange with its sealing surface generally deflects or angularly pivots when sealed with the film during the sealing process. The container flange and film may push product contamination from the sealing surfaces inwardly into the container. The flange may be continuous about the periphery of the container opening.

The disclosure relates to a power-transfer unit for a sealing unit of a packaging machine comprising a support, intended to be attached to a sealing unit, a power bar comprising a contact-initiation section, a contact-termination section, and an intermediate section therebetween, the power bar being resiliently suspended in the support and being movable along a first direction being normal to a contact surface of the intermediate section. The power bar is suspended in the support by a first leaf spring.