An apparatus for joining substrate portions includes substrate portions being positioned such that the substrate portions overlap at an overlap area. The substrate portions each have a melting temperature and an outer surface. A fluid is heated to a temperature sufficient to at least partially melt the substrate portions. A jet of the heated fluid is directed from a fluid orifice onto the substrate portions at the overlap area. The heated fluid penetrates at least one of the outer surfaces of the substrate portions. The substrate portions are at least partially melted using the heated fluid. The substrate portions are compressed using a pressure applying surface adjacent the fluid orifice to join the substrate portions together at the overlap area.

A method of joining substrate portions includes positioning the substrate portions such that the substrate portions overlap at an overlap area. The substrate portions each have a melting temperature and an outer surface. A fluid is heated to a temperature sufficient to at least partially melt the substrate portions. A jet of the heated fluid is directed from a fluid orifice onto the substrate portions at the overlap area. The heated fluid penetrates at least one of the outer surfaces of the substrate portions. The substrate portions are at least partially melted using the heated fluid. The substrate portions are compressed to join the substrate portions together at the overlap area.

A composite component for a vehicle has a core layer made from a theiinoplastic plastic foam and at least one cover layer which is connected to the core layer. The core layer has a higher density in one region than the density of the semi-finished core layer. The cover layer formed from a fiber-reinforced plastic is connected in the region of higher density to at least one joining element by friction welding.

An intravenous delivery system may have a liquid source containing a liquid, tubing, and an anti-run-dry membrane positioned such that the liquid, flowing form the liquid source to the tubing, passes through the anti-run-dry membrane. The anti-run-dry membrane may be positioned within an exterior wall of a drip unit, and may have a weld surface secured to a seat of the exterior wall via application of compression to press the weld surface against the seat, and application of coherent light or vibration. In response to application of the coherent light or vibration, localized melting may occur, causing the weld surface to adhere to the seat. The anti-run-dry membrane may be modified to have a melting point close to that of the seat. Ultrasonic or laser welding may be applied in a manner that causes portions of the seat to melt and flow into pores of the weld surface.

An external thermal heat-stake arrangement includes a polymeric base member having a collared heat-stake having an inner diameter and a second member disposed within the inner diameter of the collared heat-stake. The collared heat-stake is operatively configured to be deformed by a heated element to retain at least a portion of a peripheral edge of the second member to the polymeric base member.

A method for producing an induction connection sleeve includes laying up a first induction heating element in a first injection-mold half; laying up a second induction heating element in a second injection-mold half; mutually compressing the first and second injection-mold halves; injecting a thermoplastic plastics material into first and second molding cavities; opening the first and the second injection-mold halves; ejecting an internal part of a sleeve body having induction heating elements from one of the injection-mold halves; laying up the internal part of the sleeve body having the induction heating elements in a third injection-mold half; closing a third molding cavity; injecting a thermoplastic plastics material into the third molding cavity; opening the third molding cavity; and ejecting the finished induction connection sleeve.

A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

Described are methods for the manufacture of sporting goods, in particular a shoe, sporting goods manufactured by such methods, for example a shoe, as well as a device for performing such methods. The method for the manufacture of sporting goods, in particular a shoe, is provided, wherein the sporting goods has a first component with a first connection surface and a second component with a second connection surface. The method includes activating at least one portion of the first connection surface by providing heat energy without contact, and connecting the first component with the second component by joining the first connection surface and the second connection surface.

The present disclosure is directed to a process. In an embodiment, the process includes (A) providing a flexible container having (i) a body, and (ii) a neck. The process includes (B) positioning a fitment into the neck. The fitment is composed of a polymeric material and includes a top portion and a tapered base. The tapered base extends from the top portion to a base end. The top portion has a top inner diameter (TiD) and the base end has a base end inner diameter (BEiD). The BEiD is less than the top inner diameter, (TiD). The process includes (C) heating the tapered base to a malleable state and (D) inserting a mandrel into the fitment. The mandrel includes an expandable collar. The process includes (E) expanding the expandable collar radially outward to contact an inner surface of the tapered base. The process includes (F) increasing, with the expanding, the inner diameter of the base end to a stretched base end inner diameter (sBEiD). The sBEiD is greater than the BEiD. The process includes (G) sealing, with a pair of opposing seal bars, the tapered base to the neck.

The invention relates to a method for the integral bonding of two workpieces made from different types of thermoplastic polymers with the help of a preferably thermoplastic polymer primer as bonding layer, comprising the following steps: providing a first workpiece made from a thermoplastic polymer having a first edge layer; providing a second workpiece made from a thermoplastic polymer having a second edge layer, said thermoplastic polymer being of a different type to the thermoplastic polymer of the first workpiece; preheating the first edge layer; applying the primer on the preheated first edge layer, wherein, during the application of the primer, the preheated first edge layer has a temperature in the range between the extrapolated onset of the glass transition temperature for amorphous plastics or the peak starting temperature of the melting region for partially crystalline plastics and the step starting temperature of the disintegration of the thermoplastic polymer of the first edge layer; bringing the first edge layer provided with the primer into contact with the second edge layer; and integral bonding of the first edge layer with the second edge layer.