A knitted or woven component including an upper of an article of footwear, the upper including a knitted textile that is knitted together via a plurality of yarn such that the plurality of knitted yarn at least partially forms the knitted component. The article of footwear includes a midsole coupled to the knitted textile of the upper such that the midsole is positioned adjacent to the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear, and an outsole coupled to the midsole on an opposite side of the knitted textile of the upper such that the outsole is separated from the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear by the midsole disposed therebetween.

A knit textile that includes a plurality of yarn that is knitted together to form the knit textile, and the knit textile defines an upper of an article of footwear. A pair of fused regions are formed along the upper, and the plurality of yarn knitted together to form the knit textile is fused to a predefined extent at the pair of fused regions. The article of footwear includes a midsole coupled to the knit textile of the upper such that the midsole is positioned adjacent to the pair of fused regions, and an outsole coupled to the midsole on an opposite side of the knit textile such that the outsole is separated from the pair of fused regions by the midsole.

Multi-layered articles or products comprising layers of filled polymer compositions, methods of making and applications or uses thereof.

A method of forming shaped articles by welding.

The invention pertains to a composite part with a fibrous reinforcement and a thermoplastic polymer matrix, comprising: substrate part with a matrix of a first thermoplastic polymer having a first melting temperature; stiffener made of a composite material with a matrix of a second thermoplastic polymer having a second melting temperature; comprising the steps of: obtaining an unconsolidated preform of the substrate part; obtaining a preform of the stiffener; integrating a layer of the first thermoplastic polymer into the preform of the stiffener at a location configured to be in contact with the substrate part; and subjecting the substrate part and the preform of stiffener to a thermomechanical cycle so as to consolidate the substrate part and weld the stiffener to the substrate part.

A method for joining a first thermoplastic substrate and a second thermoplastic substrate, each including a polyaryletherketone material having a first melting temperature. The method includes co-consolidating a first semicrystalline thermoplastic film with the first thermoplastic substrate to yield a first co-consolidated structure. The first semicrystalline thermoplastic film defines a first bonding surface of the first co-consolidated structure and includes a polyaryletherketone material having a second melting temperature that is less than the first melting temperature. The method further includes co-consolidating a second semicrystalline thermoplastic film with the second thermoplastic substrate to yield a second co-consolidated structure. The second semicrystalline thermoplastic film defines a second bonding surface of the second co-consolidated structure and includes a polyaryletherketone material having a third melting temperature that is less than the first melting temperature. The method further includes fusing the first bonding surface to the second bonding surface. The method yields a stacked structure.

A method of blind welding thermoplastic composite components is provided. The method includes providing a first and second thermoplastic composite components each having a bonding surface. The first thermoplastic composite component has a first melting temperature and the second thermoplastic composite component has a second melting temperature; providing an interface layer having a third melting temperature; disposing the interface layer between the bonding surfaces; disposing an external susceptor adjacent to the outer surface of the first thermoplastic composite component, wherein the external susceptor includes a central segment and lateral segments that respond differently to an application of an EM field; applying a normal force to the first component external susceptor without an application of an opposing second normal force to the second thermoplastic component; and applying an electromagnetic field to the central and lateral segments using an inductor.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

A knitted or woven component including an upper of an article of footwear, the upper including a knitted textile that is knitted together via a plurality of yarn such that the plurality of knitted yarn at least partially forms the knitted component. The article of footwear includes a midsole coupled to the knitted textile of the upper such that the midsole is positioned adjacent to the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear, and an outsole coupled to the midsole on an opposite side of the knitted textile of the upper such that the outsole is separated from the plurality of knitted yarn that at least partially forms the knitted component of the article of footwear by the midsole disposed therebetween.