A method for producing a fiber composite component assembly having at least first and second plate-shaped composite structures made from synthetic resin embedded fibers, the at least first and second fiber composite components having a plurality of partial regions not containing synthetic resin is described. The method includes positioning the at least first and second fiber composite components, the partial regions having been brought to flush conformity with each other, bonding the at least first and second positioned fiber composite components by the adhesive layer arranged in between, placing mechanical reinforcement means through the partial regions, infusing the dry partial regions with synthetic resin, and curing the synthetic resin placed in the partial regions.

A method of assessing bond quality of a bond between first and second composite parts may include bonding an indication film to the first composite part. The indication film may include NDI-detectable particles arranged in a pattern and bound to polymer chains located inside particle regions. The polymer chains and particles may be stationary during bonding of the indication film to the first composite part. The method may additionally include bonding the first and second composite parts along an assembly bondline during which the particles in the indication film migrate with the polymer chains. The method may further include NDI-inspection of the assembly bondline by observing the appearance of the particles along a direction locally normal to an in-plane direction of the assembly bondline, and determining the bond quality of the assembly bondline based on particle density in the in-plane direction.

A method for bonding composite structures which includes providing a first and second composite substrate and coupling a co-cure prepreg tape having chemically protected polymerizable functional groups onto a surface of both the first and second composite substrates. The first and second composite substrates are then cured to the co-cure prepreg tape at a first temperature to form a co-cure prepreg tape portion where the first and second composite substrates are fully cured and the co-cure prepreg tape is partially cured. The co-cure prepreg tape portion of the first composite substrate is then coupled to the co-cure prepreg tape portion of the second composite substrate and a deprotection initiator is applied to facilitate deprotection of the chemically protected polymerizable functional groups and cure the co-cure prepreg tape portion of the first and second composite substrates to form a single covalently bonded composite structure.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

A method of manufacturing a marine hose that at least a base hose, a sponge layer, a foam rubber layer, and a cover rubber layer. The method comprises the steps of: wrapping a sponge layer around the outside of the base hose; wrapping a foam rubber layer around the outside of the sponge layer, the foam rubber layer containing an unvulcanized foam rubber composition; wrapping a cover rubber layer around the outside of the foam rubber layer; and vulcanizing the wrapped assembly; wherein the foam rubber composition includes a rubber component containing as a main component at least one selected from the group consisting of natural rubber, styrene butadiene rubber, chloroprene rubber, ethylene propylene rubber, ethylene propylene diene rubber, and reclaimed rubber.

A method for joining one or more first-type thermoset components to a second-type thermoset component, each first-type thermoset component being manufactured by providing an uncured starting thermoset component on which a thermoplastic material layer is placed, such that an interpenetrating network forms between the thermoset polymer of the starting thermoset component and the corresponding thermoplastic material layer when each first-type thermoset component is cured; and each first-type thermoset component being then placed on an uncured second-type thermoset component so that when the latter is cured, a further interpenetrating network forms between each thermoplastic material layer and the thermoset polymer of the second-type thermoset component; this results in a strong joint between the first-type and the second-type thermoset components.

A composite radius filler material is provided. The composite radius filler includes a resin, a first group of fibers dispersed within the resin, and a second group of fibers dispersed within the resin. The first group of fibers has a first length configured to facilitate orientation in a longitudinal direction. The second group of fibers has a second length that is shorter than the first length, with the second group of fibers configured to facilitate random orientation in a transverse direction.

The present invention relates to a method for producing thermosetting components from two or more semifinished composite-material products with textile fibre reinforcement and matrix material, wherein the semifinished composite-material products are fully consolidated, with the exception of local regions, and are brought into contact at the partially consolidated (gelled) regions (201, 211, 221, 241) such that the matrix material of the partially consolidated regions (201, 211, 221, 241) bonds and the regions joined together in this way are subsequently fully consolidated. Furthermore, a device which is suitable for producing the semifinished composite-material products is disclosed.

A mechanical pressure application system for applying a tailored pressure distribution to a plurality of structural components is provided. Each structural component has a first surface, and each first surface is configured to interface with the first surface of another of the structural components at a contact area. A base and at least one tooling block are configured to removably couple to the structural components. Each at least one tooling block includes a first surface configured to be positioned proximate at least one of the plurality of structural components. A second surface of each tooling block is configured to receive at least one forcing member. At least one biasing mechanism is configured to apply a predetermined load to the at least one forcing member, such that a force is transmitted from the at least one forcing member through the tooling block to a corresponding portion of the contact area.

A stitcher (1) for connecting strips of rubber material (4, 5) into a substantially continuous strip according to this invention comprises a surface (3), a stitching head (6) placed over it having a stitch unit (7) for stitching the strips of rubber material together along a stitch line, which stitch line includes an angle having a longitudinal direction (L) of the continuous strip, a drive mechanism for driving a relative movement of the stitching head with respect to the surface along a first (X) and a second (Y) direction, wherein the second direction is oriented transverse to the first direction, and a control device (11) for controlling the drive mechanism such that the stitch unit follows the stitch line. In one embodiment the stitching head is rotatably connected to the drive mechanism wherein the axis of rotation extends transverse to the surface. The stitching head furthermore comprises a wheel (15) that is placed at a distance from the axis of rotation, wherein the wheel with its tread abuts the surface.