A plastic component having a core that has a thermoset matrix and an add-on part anchored to the core. At least the securing region of the add-on part can be formed from a thermoplastic and is secured by the securing region to the core of the plastic component, the securing region being attached to the core or inserted or pressed into the core, bonding, in a fusible state produced by the application of energy, in particular by ultrasonic vibrations, with the core and being anchored thereto or therein after solidification, in particular, as a connection anchor.

An impeller of a centrifugal fan includes multiple blades arranged annularly around a rotational axis, a main plate, a shroud, main plate-side welded portions between main plate-side blade axial ends of the blades and the main plate, and shroud-side welded portions between shroud-side blade axial ends of the blades and the shroud. The main plate is arranged opposite to main plate-side blade axial ends. The shroud is arranged opposite to shroud-side blade axial ends. The main plate-side welded portions have main plate-side welding holes that are recesses extending through the main plate to portions of the main plate-side blade axial ends. The shroud-side welded portions have shroud-side welding holes that are recesses extending through the shroud to portions of the shroud-side blade axial ends.

A method of bonding a connector to a first object includes providing the connector, the connector being separate from the first object and including a thermoplastic material; arranging the first object and the connector relative to one another so that the connector reaches from a proximal side of the object through a first opening in the object; generating and applying vibrations and mechanical pressure to the connector until a flow portion of the thermoplastic material is liquefied and caused to flow sideways radially into an open space; and removing the source of the vibrations and causing the liquefied thermoplastic material to re-solidify, resulting in the connector with a foot portion, a head portion, and a shaft portion between the foot portion and the head portion. The shaft portion extends along an axis through the first opening, and secures the connector to the first object.

An apparatus to join two panels together includes a chamber, a horn positioned within the chamber, the horn moving reciprocally within the chamber, and a set of heating elements positioned about the horn to heat the horn. One of the panels has a post molded to it, the post extending through the other panel, and after the horn is heated an end of the horn is placed on top of the post and is ultrasonically vibrated to form a head of the post to join the two panels together.

A distal end portion on a side of an object to be joined of a resonator for joining is so configured that a plurality of protrusions each having an outer face not including an angular shape edge are stacked in two or more steps in a direction in which the resonator for joining and a reception jig for joining oppose to each other and that a shape of a protrusion on the side of the object to be joined is made smaller than a shape of a protrusion on a side of the resonator for joining. With this configuration, it is possible in the process of joining the object to be joined to first concentrate energy of acoustic vibration or ultrasonic vibration on a protrusion having a smaller shape serving as a first step protrusion to trigger to start displacement, then smoothly join, by a protrusion having a larger shape serving as a second step protrusion, a part of the object to be joined existing around the protrusion having the smaller shape, whereby metal foils can be joined without using a protection member for protection of the metal foils. A distal end portion having a plurality of protrusions stacked in two or more steps may be provided in the reception jig.

A method and apparatus for pleating or otherwise shaping a web are described herein. The method and apparatus may have numerous applications. In some embodiments, the method and apparatus are used in the formation, filling, and sealing of unit dose packages for consumer products. A method and apparatus for forming sealing two moving webs together, which webs have portions that are non-planar are also described herein.

The present disclosure relates to methods and apparatuses for mechanically bonding substrates together. The apparatuses may include a pattern roll including a pattern element protruding radially outward. The pattern element includes a pattern surface and includes one or more channels adjacent the pattern surface. The pattern roll may be positioned adjacent an anvil roll to define a nip between the pattern surface and the anvil roll, wherein the pattern roll is biased toward the anvil roll to define a nip pressure between pattern surface and the anvil roll. As substrates advance between the pattern roll and anvil roll, the substrates are compressed between the anvil roll and the pattern surface to form a discrete bond region between the first and second substrates. As such, during the bonding process, some yielded substrate material flows from under the pattern surface and into the channel to form a channel grommet region.

A method and apparatus for pleating or otherwise shaping a web are described herein. The method and apparatus may have numerous applications. In some embodiments, the method and apparatus are used in the formation, filling, and sealing of unit dose packages for consumer products. A method and apparatus for forming sealing two moving webs together, which webs have portions that are non-planar are also described herein.

An ultrasonic processing system (1) which comprises an ultrasonic vibrator (10) having an ultrasonic sonotrode (30) and a working surface (31) for ultrasonic processing of a workpiece. The vibrator (10) comprises a longitudinal axis (L), an enclosed cavity (32, 51) extends along the longitudinal axis at least in the sonotrode (30), a medium inlet (52) through which a cooling medium is fed into the cavity (32, 51), at least one vortex generator (53) which arranged between the medium inlet (52) and the cavity (32, 51) such that a swirl motion of the medium is generated inside the cavity (32, 51) around the longitudinal axis. A cooling channel (34) is fluidly connected to the enclosed cavity (32, 51) to guide the medium in the vicinity of the working surface (31) such that the working surface (31) is cooled. A first medium outlet (33) is fluidly connected to the cooling channel (34).

The apparatus includes an operating unit, which can be a welding unit for welding a closing film to an edge zone of a containing element or a separating unit for separating containing elements from portions of sheet material. The apparatus includes a control unit programmed to enable the operating unit to selectively process a continuous strip of containing elements or discrete groups of containing elements.