An ultrasonic sealing device, including a horn having a sealing surface, an anvil having a sealing surface, at least one of the horn and the anvil being moveable to engage the respective sealing surfaces, the sealing surfaces of the horn and the anvil including a plurality of protrusions and a recess between each of the protrusions, each of the protrusions having a distal surface and sloped sidewalls with curved edges therebetween and each of the recesses including a recess surface with curved edges, wherein, upon engagement of the sealing surface of the horn with the sealing surface of the anvil, the distal surfaces of each of the protrusions on each of the sealing surfaces engage corresponding ones of the recess surfaces of each of the recesses on each of the sealing surfaces and define gaps between the sidewalls of each adjacent protrusion.

Apparatus for forming transversal welds on a composite web material, comprising at least two superimposed sheets of material, suitable for use in the production of sanitary articles, comprising: a feeding unit including first and second feeding means configured to advance the composite web along a main straight direction X at a speed V.sub.1. an ultrasonic welding unit 80 arranged between the first and second feeding means, comprising at least one ultrasound source coupled to a sonotrode having a flat welding surface and an anvil unit having at least one anvil element movable along a closed path, which has a straight portion parallel to the main direction X.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

A bottom-gusseted package comprises a package body, and a bottom gusset positioned transversely of a longitudinal axis of the package body. Formation of the bottom-gusseted package is effected by positioning individual sleeves transversely of the longitudinal axis of a flexible web which forms the package body. During package formation, the flexible web is cut to form individual packages, with each individual sleeve positioned to form a bottom gusset in a respective package. Cooperating heat-sealing jaws, including cooperating U-shaped sealing surfaces, act to integrate and seal each individual sleeve with the flexible web to form the bottom gusset of each package, with the heat-sealing jaws preferably configured to include cooperating top sealing surfaces for simultaneously forming a top seal in an adjacent one of the packages.

A method of bonding a first web of material to a second web of material to form a composite material is disclosed herein. First, a first web of material and a second web of material moving in a machine direction is provided. The webs of material pass over a first energy application device extending transverse in the cross-machine direction. The first energy application device includes a primary bonding pattern and a secondary bonding pattern. The primary bonding pattern in combination with the secondary bonding pattern extends continuously across the first energy application device in the cross-machine direction. In addition, a second energy application device is provided. The second energy application device is moved in the cross-machine direction, and thereby extending the second energy application device over the first energy application device and operating the first and second energy application devices in combination to bond a composite web.

System includes a first object having an energy-assisted bonding (EAB) mechanism along a surface of the first object. The EAB mechanism includes a heat-activatable adhesive layer and a carbon-filled (CF) sheet material. The CF sheet material is electrically conductive for resistive heating. A control sub-system is configured to control a coupling actuator to drive an actuator body toward the first object, wherein the actuator body and the first object engage each other. The coupling actuator is configured to apply pressure to the EAB mechanism along the surface of the first object. The control sub-system is also configured to control the power source to apply a current through the CF sheet material of the EAB mechanism to provide thermal energy through resistive heating that activates the adhesive layer along the interface.

An apparatus for fabricating an elastic nonwoven material generally includes a first bonding module, a second bonding module positioned in close proximity to the first bonding module, and a pinching device. The first bonding module and the second bonding module are adapted to bond at least one elastic strand of the elastic nonwoven material. The pinching device is adapted to limit a snap-back potential of the at least one elastic strand if the at least one elastic strand becomes severed during bonding.

A bottom-gusseted package comprises a package body, and a bottom gusset positioned transversely of a longitudinal axis of the package body. Formation of the bottom-gusseted package is effected by positioning individual sleeves transversely of the longitudinal axis of a flexible web which forms the package body. During package formation, the flexible web is cut to form individual packages, with each individual sleeve positioned to form a bottom gusset in a respective package. Cooperating heat-sealing jaws, including cooperating U-shaped sealing surfaces, act to integrate and seal each individual sleeve with the flexible web to form the bottom gusset of each package, with the heat-sealing jaws preferably configured to include cooperating top sealing surfaces for simultaneously forming a top seal in an adjacent one of the packages.

A sealing tool for sealing a flexible packaging material comprises a first jaw including a first jaw surface and a second jaw including a second jaw surface with the respective jaw surfaces arranged opposite to each other. The first jaw surface includes a groove and the second jaw surface includes a ridge and wherein the groove on the first jaw surface and the ridge on the second jaw surface are designed to mate with each other when the jaw surfaces are moved towards each other. The groove on the first jaw surface has a groove bottom featuring a curved cross-section and the ridge has a ridge top featuring a curved cross-section.

An overwrap envelope (7) containing a filter bag (1) for infusion products comprises a sheet (2) of overwrapping material folded into a U shape along its transversal axis (X) around the filter bag (1). The overwrap envelope (7) has two longitudinal sides (3, 4) and one transversal side (5) sealed by at least two sealing lines (6) which are uninterrupted along the longitudinal sides (3, 4) and along the transversal side (5). Each scaling line (6) is defined by two longitudinal stretches and one transversal stretch which are joined to obtain an uninterrupted shape and which form an uninterrupted perimeter seal.