A method and apparatus for sealing a plastic enclosure is provided. The apparatus includes a handle including elements pivotally coupled together at a first end. The apparatus also includes a heating element positioned along an inner surface of an element and connected to a power source where a longitudinal axis of the heating element is oriented parallel with a longitudinal axis of the element. Plastic material including first and second plastic layers is positioned at an interface between the second elements. Upon pivoting the first elements from an open position to a closed position the heating element increases a temperature at the interface to melt the plastic material and form a seal between the first and second plastic layers.

An ultrasonic systems and methods for sealing complex interfaces or for metal forming. Complex interfaces, such as a Gable top, have multiple and a variety of layers across the interface, or an oval or round spout having a complex geometry. An example system includes two ultrasonic horns arranged opposite a gap between which the interface is provided. The frequency and phase of the ultrasonic energy are synchronized as the energy is applied simultaneously while the interface is pressed between a jaw and the energy is applied to both sides of the interface. Another example system includes two ultrasonic transducers synchronized in frequency and phase and used to vibrate a horn mechanically to facilitate a sealing or welding interface or to assist in a metal-forming process.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

The invention relates to a welding method for material webs which each consists of a multilayer composite having a barrier layer and are connected to each other via a sealing seam. In order to provide a welding method by means of which sealing seams can be produced which, on the one hand, meet the highest demands on strength and, on the other hand, prevent light, in particular UV light, from penetrating into the product to be packaged, according to the invention, the sealing seems are produced by leading two sealing surfaces of two tools together, wherein the material webs are arranged between the sealing surfaces and the sealing seam is produced having two seams lying beside each other, a main seam and a secondary seam and, during the production of the main seam, the two sealing surfaces exert a main welding pressure on the material webs and, during the production of the secondary seam, the two sealing surfaces exert a secondary welding pressure on the material webs, wherein the secondary welding pressure is lower than the main welding pressure, at least in some sections, and, in the secondary processing step, at least one of the two sealing surfaces is structured.

A pair of thermoplastic resin members are placed on an anvil. A pressing force of a tool horn vibrating ultrasonically in a direction not perpendicular to but along upper surfaces of the pair of thermoplastic resin members is applied to the upper surfaces. The application of the pressing force of the tool horn vibrating ultrasonically allows melting of a vicinity of the upper surfaces of the pair of thermoplastic resin members. A welded structure part is formed on an unwelded structure part, thereby welding the pair of thermoplastic resin members as an overlap structure including the welded structure part arranged on the unwelded structure part. The distance and positional relationship between the pair of thermoplastic resin members after the welding are unchanged before and after the welding. The surfaces, placed on the anvil, of the thermoplastic resin members are neither burned nor discolored.

A head for a horizontal flow wrapper packaging machine for forming a bandolier of product packages. The head includes a rotatable first shaft having a plurality of knife elements each including a blade and first and second upper crimping elements. The head also includes a rotatable second shaft having a plurality of anvil elements. A rotation speed of the second shaft is independent of the rotation speed of the first shaft. Each anvil element includes perforation and cutting surfaces and first and second lower crimping elements. A rotation speed of either the first shaft or second shaft is changed to move either a knife element or an anvil element, respectively, between a perforation position and a cutting position. The first upper and first lower crimping elements and the second upper and second lower crimping elements also mate to crimp the packaging material in either the perforating or cutting positions.

A pair of mating sealing jaws for forming a seal between opposing heatsealable surfaces includes a first jaw and a complementary second jaw. Each jaw has a sealing surface that includes at least two peaks separated by a valley. Each peak includes a first face and a second face. A phantom line bisecting the valley defines a first angle between the phantom line and the first face and defines a second angle between the phantom line and the second face such that the first angle differs from the second angle.

A system and method for producing a disposable undergarment, with the lateral edges of the undergarment bonded by means of an ultrasonic horn. When a blank is formed for an individual undergarment, the lateral edges of opposing edges of the blank will form the seam. When the edges are sealed together, a seam is formed. The individual undergarments may be later separated along the seams.

A method and apparatus for making bags or pouches is disclosed. An ultrasonic sealer may be used to form the seals. Sealing patterns may be used to provide a desired strength profile.