A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism. The sealing mechanism includes a heating zone and a cooling zone. The sealing mechanism also includes a heating element that extends along both the heating zone and the cooling zone, with the heating element having a first profile in the heating zone and a second profile in the cooling zone.

A protective packaging formation device is disclosed herein. The protective packaging formation device can include an inflation assembly having a fluid conduit that directs fluid between first and second overlapping plies of a web material and a sealing mechanism. The sealing mechanism can include a heating zone of the sealing mechanism operable to heat the plies to create a longitudinal heat seal that seals the first and second plies together as the web is driven over the heating zone in a downstream direction. The sealing mechanism can also include a pinch zone that overlaps longitudinally with the heating zone. The pinch zone defined by an isolation element that applies a first pressure to the web material along a first region. The pinch zone is also defined by a support structure and a compression element that applies a second pressure to the web material there-between along a second region transverse to the first region.

The present disclosure is directed to a compression belt for inflation and sealing devices. The device may include an inflation assembly, a heating assembly, and a drive mechanism. The inflation assembly may direct fluid between first and second overlapping plies of a flexible web material to inflate chambers between the plies. The heating assembly may be operable to heat the first and second plies of the web material to create a longitudinal heat seal that seals the fluid in the inflated chambers. The drive mechanism may drive the web material in a downstream direction. The drive mechanism may tension the web material against the heating assembly. The drive mechanism may include a first belt including a high grip material on a surface that contacts the web material to grip the web material during heating by the heating assembly.

A method is described for making a retort container having one or two metal ends. A heat-sealable material is present on one or both of the container side wall and the/each metal end. The/each metal end is seamed onto the container body, and the resulting container assembly is conveyed on a conveyor adjacent to an induction sealing head and then adjacent to a cooling device. A pressure belt engages the upper end of the container assembly to keep the metal end from coming off the container body during the induction heating and cooling processes.

A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism that includes an arcuate web-support surface. The web-support surface includes a heater that defines a heating zone that is operable to heat the plies to create a longitudinal heat seal that seals the first and second plies together as the web is driven over the heating zone in a downstream direction. The web-support surface also includes a cooling zone disposed downstream of the heating zone operable to allow the heated plies to cool at the longitudinal heat seal as the web is driven over the heating zone in a downstream direction, such that the cooled longitudinal heat seal retains the fluid between the plies.

A methods of executing start, run, and stop sequences on a machine for converting a web of preformed pouches into inflated dunnage units. The pouches are defined by transverse seals extending from a remote edge to within a predetermined distance from an inflation edge.

A film fin sealing device is disclosed herein which may have a groove defining a base. The base of the groove of the fin sealing device may be oriented at a skewed angle with respect to a longitudinal direction of the conveyor of a heat sealing machine. Edges of a thermoplastic sheet or two stacked layers of thermoplastic sheets are introduced into the groove of the film fin sealing device and placed in contact therewith to both heat and fuse the distal edge portions of the thermoplastic sheet(s) to join the edge portions thereof to form a fin seal.

The technology relates to a heat sealing system (400). For instance, the heat sealing system may include a sealer assembly (800) including a pair of heat sealing bars (830, 840) configured to generate heat seals. The heat sealing system may also include a positioning (900) assembly including a platform (910) and a motor (952). The sealer assembly may be mounted to the positioning assembly, and the motor may be configured to move the sealer assembly towards and away from an edge of a table (1600).

A protective packaging formation device is disclosed herein. The protective packaging formation device can include an inflation assembly having a fluid conduit that directs fluid between first and second overlapping plies of a web material and a sealing mechanism. The sealing mechanism can include a heating zone of the sealing mechanism operable to heat the plies to create a longitudinal heat seal that seals the first and second plies together as the web is driven over the heating zone in a downstream direction. The sealing mechanism can also include a pinch zone that overlaps longitudinally with the heating zone. The pinch zone defined by an isolation element that applies a first pressure to the web material along a first region. The pinch zone is also defined by a support structure and a compression element that applies a second pressure to the web material there-between along a second region transverse to the first region.

An exemplary air cushion inflation machine includes: a first terminal connected to a direct current input; a second terminal; a reference resistor powered by the direct current input; an op-amp; and a transistor. The first terminal of the op-amp is connected to a variable voltage source and the second terminal of the op-amp is connected to the reference resistor. The transistor has a base connected to an output of the op-amp, an emitter connected to the reference resistor, and a collector connected to a first terminal of a sealing band apparatus having first and second terminals. A meltable material placed between the first and second terminals is melted by resistance of current flowing between the first and second terminals. The variable voltage source changes voltage based on a voltage drop measured across the first and second terminals by a voltage measurement device and the constant current.