A low mass staking module includes a punch having a cavity on a first side, a contact surface on the second side opposite the first side, and a circular flange extending about an outer edge thereof, the punch formed of a thermally-conductive material, an annular housing engaged with the punch about the circular flange at a first end, and a heating element located inside the annular housing. The heating element has an output side in contact with the contact surface of the punch, the contact surface having a shape conforming to a shape of the output side of the heating element. The punch is desirably a low thermal mass punch, while the heating element may be a high power (watt) density, solid state, ceramic, resistant heating element (e.g., aluminum nitride or boron nitride heaters).

An inductive welding device includes a circuit for the inductive heating of a metal that is embedded in a non-magnetic bed. A transformer induces eddy currents in the metal as a function of an exciter current and an exciter voltage and forms a load impedance together with the metal to be heated. Temperature monitoring is provided for the metal to be heated. The load impedance is operated in the region of the resonant frequency of the load impedance. The exciter current and exciter voltage and their phase shift relative to each other are measured and logged when the metal is heated. A temperature progression which is proportional to the phase shift is calculated from the exciter current, exciter voltage, and phase shift.

A method for joining primary and secondary members includes providing a primary member, a secondary member and a heating element which is joined to one of the primary and secondary members. The heating element includes an electrically insulating matrix material and an electrically conductive reinforcing clement extending through the matrix material. The method further includes bringing the other of the primary and secondary members and the heating element into engagement and controlling a flow of electrical current in the reinforcing element so as to resistively heat and fuse at least some of the matrix material of the heating element with a matrix material of the other of the primary and secondary members. The method may be used to join a primary member such as a composite tubular and a secondary member such as a component for terminating the composite tubular.

An induction heating tool that holds voltage or current supplied to the induction tank circuit constant and tracks changes in the other of voltage or current during each induction heating cycle. The disclosed induction heating tool exploits the fact that the resistance an attachment plate increases along with the temperature of the attachment plate. During an induction heating cycle, the attachment plate is magnetically coupled to a work coil and the resistance of the attachment plate is reflected to the circuit. Changes in the resistance of the attachment plate alter the pattern of energy delivery from the work coil to the attachment plate in a predictable way. Calculations accurately predict the temperature of the attachment plate over a wide variety of ambient conditions, including the presence of moisture at the membrane/attachment plate interface. The disclosed induction heating tool produces consistent results without calibration for ambient conditions.

An induction heating tool that holds voltage or current supplied to the induction tank circuit constant and tracks changes in the other of voltage or current during each induction heating cycle. The disclosed induction heating tool exploits the fact that the resistance an attachment plate increases along with the temperature of the attachment plate. During an induction heating cycle, the attachment plate is magnetically coupled to a work coil and the resistance of the attachment plate is reflected to the circuit. Changes in the resistance of the attachment plate alter the pattern of energy delivery from the work coil to the attachment plate in a predictable way. Calculations accurately predict the temperature of the attachment plate over a wide variety of ambient conditions, including the presence of moisture at the membrane/attachment plate interface. The disclosed induction heating tool produces consistent results without calibration for ambient conditions.

Provided is an electric power control apparatus of an electrofusion coupling pipe using a conductive polymer composite as a heating element and a method of controlling electric power using the same. The electric power control apparatus supplies electric power to the electrofusion coupling pipe using a conductive polymer composite as a heating element to detect resistance variation of the conductive polymer composite and then controls electric power supplied to the synthetic resin pipe electrofusion coupling pipe on the basis of the detected resistance variation.

An array of resilient floor tiles is assembled into a continuous sheet after being laid down. An array of included, sacrificial resistive wires is buried along the edges of the tiles and is controllably heated in order to cause welding of the edges of tiles across the paths of the wires to neighboring tiles. Subsequently the wires may be used to give the array integral tensile strength. The welded array is provided with greater strength for resisting use, expansive and contractile forces caused by environmental heat and cold and also long-term tile contraction owing to loss of plasticizer as may be seen with PVC-based tiles.

An induction heating tool that holds voltage or current supplied to the induction tank circuit constant and tracks changes in the other of voltage or current during each induction heating cycle. The disclosed induction heating tool exploits the fact that the resistance an attachment plate increases along with the temperature of the attachment plate. During an induction heating cycle, the attachment plate is magnetically coupled to a work coil and the resistance of the attachment plate is reflected to the circuit. Changes in the resistance of the attachment plate alter the pattern of energy delivery from the work coil to the attachment plate in a predictable way. Calculations accurately predict the temperature of the attachment plate over a wide variety of ambient conditions, including the presence of moisture at the membrane/attachment plate interface. The disclosed induction heating tool produces consistent results without calibration for ambient conditions.