The present invention provides, in various embodiments, a rotary-type machine (M) for continuously sealing individual foil bags (B) by way of ultrasonic welding between an anvil (6) and a sonotrode (5) in at least one welding station (S) of a carousel (1), where each foil bag (B) can be positioned by way of holders (11). In some embodiments, the rotary-type machine (M) comprises at least one welding station (S) composed of a sonotrode (5) being located stationary at least relative to the direction of circulation (8) and anvils (6) which with intermediate spacings (7) rotate past said sonotrode (5) successively in the direction of circulation (8) of the carousel (1). According to the invention, the foil bags (B) are sealed at the stationary sonotrode (5) when the anvils (6) equipped with the foil bags (B) are rotated past.

An improved ultrasonic system and method. The ultrasonic stack is moved at a low, constant (or slowly varying) speed at the initiation of the welding operation, with this speed being maintained until the predetermined condition is satisfied. In some applications, this produces a higher quality weld, such as in applications involving plastic material that softens very quickly once ultrasonic energy is imparted to the workpieces being welded, which causes the force between the workpieces to decrease rapidly. Advancing the ultrasonic stack at a low speed or slow acceleration can avoid scuffing or marking of the surface of the workpiece in contact with the ultrasonic horn, decrease audible noise produced during the welding process, and improve the consistency of weld quality in such applications compared to conventional techniques.

The invention relates to a device for setting a setting element having a first plastic material in a component having a second plastic material, comprising a rotational advancing unit, by means of which the setting element can be rotated about an axis of rotation and simultaneously an axial force acting in the direction of the axis of rotation can be applied to the setting element in order to drive the setting element into the component, a friction welding joint thereby being produced between the setting element and the component, a differential-distance measuring apparatus for measuring the differential distance between a surface of the component and a surface of the driven setting element, and a control unit for controlling the rotational advancing unit in dependence on the measured differential distance.

The application relates to a method for producing a moulded part assembly from a first plastic moulded part and a second plastic moulded part by means of laser welding, wherein the first plastic moulded part consists at least partially of a first material and the second plastic moulded part consists at least partially of a second material that can be welded to the first material, wherein a welding region of the second plastic moulded part is arranged in a stepped receiving means of the first plastic moulded part, or vice versa. According to the invention, during the laser welding, the first plastic moulded part and the second plastic moulded part are to be shifted onto one another in a shifting direction. The invention also relates to a production device for producing a moulded part assembly.

A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.

A compact pressing body with a pressing surface smaller in area than a welding range welds together sheet-like members over the whole area of the welding range by pressing the sheet-like members being reliably moved in a direction substantially orthogonal to a pressing direction of the pressing body.

An ultrasonic welding system and method for joining first and second thermoplastic parts includes least one energy director formed on at least one surface of the first thermoplastic part, with the energy director projecting from the surface of the first thermoplastic part toward an opposed surface of the second thermoplastic part. The distal end portion of the energy director has a curved or flat surface that initially engages the opposed surface of the second thermoplastic part when the first and second parts are brought into engagement with each other. The first and second thermoplastic parts are ultrasonically welded by pressing the parts together while vibrating at least the first part in a direction parallel to the direction of projection of the energy director. The energy director may include a pair of substantially flat side walls joined to opposite ends of the curved or flat end surface.

Various device embodiments perform a sealing operation on a moving web, and comprise, among other things a plate assembly with an air cylinder assembly. The air cylinder assembly comprises a mount, a back plate, at least one air cylinder positioned between the mount and the back plate. The first plate assembly further includes a linear servo motor for linearly moving the air cylinder assembly with respect to the first base, and a first tooling plate with a sealing surface area. The first tooling plate coupled to the back plate.

Various device embodiments perform a sealing operation on a moving web, and comprise, among other things a plate assembly with an air cylinder assembly. The air cylinder assembly comprises a mount, a back plate, at least one air cylinder positioned between the mount and the back plate. The first plate assembly further includes a linear servo motor for linearly moving the air cylinder assembly with respect to the first base, and a first tooling plate with a sealing surface area. The first tooling plate coupled to the back plate.

The invention relates to a device for setting a setting element having a first plastic material in a component having a second plastic material, comprising a rotational advancing unit, by means of which the setting element can be rotated about an axis of rotation and simultaneously an axial force acting in the direction of the axis of rotation can be applied to the setting element in order to drive the setting element into the component, a friction welding joint thereby being produced between the setting element and the component, a differential-distance measuring apparatus for measuring the differential distance between a surface of the component and a surface of the driven setting element, and a control unit for controlling the rotational advancing unit in dependence on the measured differential distance.