B29C70/226

COMPOSITE REINFORCEMENT SYSTEMS AND METHODS OF MANUFACTURING THE SAME

Systems and methods for reinforcing physical structures with composite reinforcement systems are disclosed herein. According to aspects of the present disclosure, a composite reinforcement system includes a carrier formed of a plurality of fibers and a blend of at least two reagents impregnated within the carrier. The at least two reagents are chemically configured to react to form a moisture-curable prepolymer. One reagent of the at least two reagents is an isocyanate, and another reagent of the at least two reagents is an aromatic-group-containing polyol

Multilayer laid scrim
10647086 · 2020-05-12 · ·

The invention relates to a multilayer laid scrim (10, 15) for sheet-like or 3-dimensional high-strength components, consisting of a structure made of a multiplicity of plies of multilayer laid scrim for sheet-like or 3-dimensional high-strength components, consisting of a structure made of a multiplicity of plies made of glass fibres, synthetic fibres, aramid fibres and/or carbon fibres. In order to prevent fan-out of the individual fibres or filaments of the multilayer laid scrim used, it is provided according to the invention that in certain regions structural reinforcement elements (11, 16) are embedded at least into one ply, and/or between at least two plies, of the multilayer laid scrim. Said embedding here can take place over an entire area or else only in the regions which are exposed to a subsequent deformation. The structural reinforcement elements (11, 16) help to generate greater coherence between the individual fibres of the laid scrims, thus preventing fan-out, for example in the edge region.

Composite reinforcement systems and methods of manufacturing the same

Systems and methods for reinforcing physical structures with composite reinforcement systems are disclosed herein. According to aspects of the present disclosure, a composite reinforcement system includes a carrier formed of a plurality of fibers and a blend of at least two reagents impregnated within the carrier. The at least two reagents are chemically configured to react to form a moisture-curable prepolymer. One reagent of the at least two reagents is an isocyanate, and another reagent of the at least two reagents is an aromatic-group-containing polyol.

METHODS AND APPARATUS FOR MANUFACTURING A THERMOPLASTIC STRUCTURE
20240100784 · 2024-03-28 ·

Methods and apparatus for manufacturing a thermoplastic structure include laying a first plurality of braided plies on a mandrel, and laying one or more unidirectional plies on the plurality of braided plies. A second plurality of braided plies is laid on the one or more unidirectional plies. The layup thereby forms a thermoplastic structure having combined braided and unidirectional plies.

Fiber composite with stitched structural image

A plurality of structural fibers are laid onto a substrate. The plurality of structural fibers are stitched together with a thread in a specified stitching pattern to form a composite preform. The thread in the specified stitching pattern secures the structural fibers to each other such that the structural fibers provide a tailored load path within the composite preform and presents a visible image on an outer surface of the composite preform.

Fibre-reinforcement fabric for a wind turbine blade component

The disclosure relates to a fibre reinforcement fabric for a wind turbine component, the fabric comprising a first plurality of fibre bundles arranged in parallel in a warp direction and stitched together, the fabric having a first outermost fibre bundle defining a first fabric edge parallel to the warp direction and a second outermost fibre bundle defining a second fabric edge opposite the first fabric edge, the fabric having a first tapered portion including the first outermost fibre bundle, wherein a thickness of the fabric in the first tapered portion is tapering from a first fabric thickness to a second fabric thickness in a direction towards the first fabric edge. The disclosure also relates to a spar cap and a wind turbine blade shell part comprising such fabric or fabrics.

METHOD AND DEVICE FOR PRODUCING A RIBBON AND A THREAD OF BAMBOO FIBER

The present invention relates to a method of producing a ribbon comprising bamboo fibers. The method comprises positioning the fibers on a conveyor and conveying the fibers in a transport direction, interconnecting the fibers by covering the fibers with thread and/or particles of a sticky material with at least one web forming device which is positioned above and/or below the conveyor and which ejects thread and/or particles. The formed thread and/or particles attaches to the fibers and forms a web which interconnects the fibers in order to form the ribbon and/or stitching the fibres together with at least one stitching device which is configured to stitch the individual fibers together in order to form the ribbon.

PART OF A LUGGAGE SYSTEM COMPRISING A NATURAL FIBER MATERIAL AND METHOD FOR ITS MANUFACTURE AND REPAIR

The present invention relates to a part of a luggage system, in particular a shell of a hard-shell case or trolley, comprising a natural fiber material. The present invention further relates to a method for the manufacture and a method for the repair of such a part. A part of a luggage system is provided which comprises a fiber-reinforced material, wherein the fiber-reinforced material comprises a natural fiber material and a matrix material. The natural fiber material comprises at least one set of unidirectional fibers which are embedded in and/or impregnated with the matrix material.

DEVICE AND METHOD FOR POSITIONING A PLY OF MATERIAL OF A COMPOSITE COMPONENT ALONG AN ARCUATE SURFACE

A method and device of positioning a ply of material for a composite component along an arcuate surface are presented. The ply comprises two end portions and a plurality of fiber tows extending longitudinally between the two end portions. The arcuate surface has a curved edge and a planar surface extending from the curved edge. The method comprises placing a first longitudinal edge portion of the ply along the curved edge; and rotating at least one of the two end portions away from the arcuate surface about a pivot axis normal to the ply, so as to cause sliding of at least some of the plurality of fiber tows relative to each other, and substantial aligning of the plurality of fiber tows in a curved direction along the arcuate surface. A method of positioning a ply of material for a composite component onto a curved mandrel is also presented.

Unidirectional prepreg and processing method thereof

A UniDirectional (UD) preimpregnated material (prepreg) and method of production are provided. A plurality of reinforced fibers are arranged in one direction. At least one auxiliary fiber is arranged such that it crosses the plurality of reinforced fibers to maintain the arrangement of the plurality of reinforced fibers. The plurality of reinforced fibers and the at least one auxiliary fiber are impregnated with a coupling material, and the coupling material is cured with the plurality of reinforced fibers and the at least one auxiliary fiber.